z z z z z z z z z z z z PVC iguPUR PUR TPE CF77.UL.D low highest CF77.UL.D Basic requirements 1 2 3 4 5 6 7 unsupported 400 m PUR Travel distance 1 2 3 4 5 6 PUR none highest Oil resistance 1 2 3 4 6.8 x d 6.8 x d none 180 Torsion 1 2 3 Control cable PUR chainex CF77.UL.D Class 5.5.3.3 Properties and approvals For heavy duty applications UV resistance Medium. PUR outer jacket Oil and coolant-resistant Oil resistance Oil-resistant (following DIN EN 50363-10-2), Class 3. Flame retardant PVC and halogen-free O shore MUD-resistant following NEK 606 - status 2009. Notch-resistant Hydrolysis and microbe-resistant Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can adect paint adhesion (following PV 3.10.7 status Dynamic information 1992). Bend radius e-chain minimum 6.8 x d Halogen-free Following DIN EN 60754. exible minimum 5 x d xed minimum 4 x d UL/CSA Cores < 0.5 mm: Style 10493 and 20233, 300 V, 80 C Temperature e-chain -25 C to +80 C Cores 0.5 mm: Style 11323 and 21223, 1000 V, 80 C exible -40 C to +80 C (following DIN EN 60811-504) NFPA Following NFPA 79-2012 chapter 12.9. xed -50 C to +80 C (following DIN EN 50305) v max. unsupported 10 m/s DNV-GL Certied according to GL type testing Certicate no.: 61 935-14 HH gliding 5 m/s a max. 80 m/s EAC Certicate no. RU C-DE.ME77.B.01254 (TR ZU) Travel distance Unsupported travel distances and up to 100 m for gliding applications, Class 5 CTP Certicate no. C-DE.PB49.B.00416 (Fire safety) Torsion 180, with 1 m cable length, Class 3 CEI Following CEI 20-35. Guarantee (except 5-core types 4,0 mm Product range table) Cable structure Lead-free Following 2011/65/EU (RoHS-II). Conductor Finely stranded conductor consisting of bare copper wires (following DIN EN month guarantee 60228). Cleanroom According to ISO Class 1, material/cable tested by IPA according to ISO stand- Core insulation Mechanically high-quality TPE mixture. ard 14644-1. DESINA According to VDW, DESINA standardisation. Core structure Number of cores < 12: Cores wound in a layer with a short pitch length. Number of cores 12: Cores wound in bundles which are then wound CE Following 2014/35/EU. around a high tensile strength centre element, all with optimised short pitch lengths and directions. Core identication Cores < 0.5 mm: Colour code in accordance with DIN 47100. Guaranteed lifetime according to guarantee conditions (Page 22-23) Cores 0.5 mm: Black cores with white numerals, one core green-yellow. Double strokes* 5 million 7.5 million 10 million CF77.UL.03.04.INI: brown, blue, black, white < 10 m 10 m < 10 m 10 m < 10 m 10 m Temperature, Outer jacket Low-adhesion, highly abrasion-resistant PUR mixture, adapted to suit the R min. R min. R min. R min. R min. R min. from/to C requirements in e-chains (following DIN EN 50363-10-2). factor x d factor x d factor x d factor x d factor x d factor x d Colour: Window-grey (similar to RAL 7040) -25/-15 8.5 10 9.5 11 10.5 12 C F77.UL.03.04.INI: Colour: Colza yellow (similar to RAL 1021) -15/+70 6.8 7.5 7.5 8.5 8.5 9.5 Electrical information +70/+80 8.5 10 9.5 11 10.5 12 Nominal voltage 300/500 V (following DIN VDE 0298-3) * Higher number of double strokes Online lifetime calculation: www.igus.eu/chainexlife Testing voltage 2000 V (following DIN EN 50395) Typical mechanical application areas For heavy duty applications Almost unlimited resistance to oil Indoor and outdoor applications with average sun radiation Unsupported travel distances and up to 100 m for gliding applications Machining units/machine tools, Storage and retrieval units for high-bay warehouses, Packaging industry, quick handling equipment, refrigerating sector 75 74 Example image PVC iguPUR PUR TPE CF77.UL.D low highest CF77.UL.D Basic requirements 1 2 3 4 5 6 7 unsupported 400 m PUR Travel distance 1 2 3 4 5 6 PUR none highest Oil resistance 1 2 3 4 6.8 x d 6.8 x d none 180 Torsion 1 2 3 Control cable PUR chainex CF77.UL.D Class 5.5.3.3 Example image Part No. Number of cores and conductor Outer diameter Copper Weight Part No. Number of cores and conductor Outer diameter Copper Weight nominal cross section (d) max. index nominal cross section (d) max. index mm mm kg/km kg/km mm mm kg/km kg/km CF77.UL.02.04.D 4x0.25 5.5 11 35 CF77.UL.25.03.D 3G2.5 8.5 80 124 CF77.UL.03.04.INI 4x0.34 6.0 17 40 CF77.UL.25.04.D 4G2.5 9.5 106 155 CF77.UL.05.04.D 4G0.5 6.0 22 44 CF77.UL.25.05.D 5G2.5 10.5 132 192 17) CF77.UL.05.05.D 5G0.5 6.5 28 52 CF77.UL.25.07.D 7G2.5 12.5 185 270 CF77.UL.05.07.D 7G0.5 7.5 41 80 CF77.UL.25.12.D 12G2.5 17.5 317 530 CF77.UL.05.12.D 12G0.5 10.0 66 132 CF77.UL.40.04.D 4G4.0 11.5 176 256 CF77.UL.05.18.D 18G0.5 12.0 99 184 CF77.UL.40.05.D 5G4.0 12.0 212 302 CF77.UL.05.25.D 25G0.5 14.0 138 247 CF77.UL.60.05.D 5G6.0 14.0 317 428 11) CF77.UL.05.30.D 30G0.5 15.0 165 325 CF77.UL.160.05.D 5G16.0 22.5 845 1098 11) CF77.UL.07.03.D Phase-out model 3G0.75 6.5 24 55 17) When using the cables with 7 G 1.5 mm and 7 G 2.5 mm minimum bend radius must be 17.5 x d with gliding travel distance 5 m. CF77.UL.07.04.D 4G0.75 7.0 32 64 Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core CF77.UL.07.05.D 5G0.75 7.5 40 75 CF77.UL.07.07.D 7G0.75 8.5 56 106 CF77.UL.07.12.D 12G0.75 12.0 96 192 Guarantee CF77.UL.07.18.D 18G0.75 13.5 143 260 CF77.UL.07.20.D 20G0.75 14.5 159 292 CF77.UL.07.25.D 25G0.75 16.0 198 368 month guarantee CF77.UL.07.36.D 36G0.75 19.0 297 524 CF77.UL.07.42.D 42G0.75 21.0 365 604 CF77.UL.10.02.D 2x1.0 6.5 22 54 CF77.UL.10.03.D 3G1.0 6.5 32 65 CF77.UL.10.04.D 4G1.0 7.0 43 79 CF77.UL.10.05.D 5G1.0 8.0 53 97 CF77.UL.10.07.D 7G1.0 9.0 74 119 CF77.UL.10.12.D 12G1.0 12.5 127 234 CF77.UL.10.18.D 18G1.0 15.0 191 339 CF77.UL.10.25.D 25G1.0 17.5 264 452 42G1.0 22.5 462 708 CF77.UL.10.42.D CF77.UL.15.03.D 3G1.5 7.5 48 86 CF77.UL.15.04.D 4G1.5 8.0 64 105 CF77.UL.15.05.D 5G1.5 8.5 80 125 17) CF77.UL.15.07.D 7G1.5 10.5 111 174 CF77.UL.15.12.D 12G1.5 14.0 191 308 CF77.UL.15.18.D 18G1.5 17.0 286 477 CF77.UL.15.25.D 25G1.5 19.5 396 630 CF77.UL.15.36.D 36G1.5 23.5 594 891 42G1.5 26.5 729 1040 CF77.UL.15.42.D 17) When using the cables with 7 G 1.5 mm and 7 G 2.5 mm minimum bend radius must be 17.5 x d with gliding travel distance 5 m. Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core 77 76