ADXL SOFT STARTER INSTRUCTION MANUAL Read the manual carefully before installation and use. These devices must be installed by qualified personnel, in compliance with current plant-engineering regulations, in order to avoid damage to persons or property. Before any maintenance operation on the device, switch off power supply from measuring and supply inputs. The manufacturer assumes no responsibility for electrical safety in the event of improper use of the device. The products described in this document are subject to updates or modifications at any time. Data and descriptions in the catalogue therefore do not have any contractual value. The buildings electrical system must incorporate a switch or circuit breaker. It must be installed close to the equipment and within easy reach of the operator. It must be marked as the disconnecting device of the equipment: IEC/ EN 61010-1 6.12.2.1. Clean the instrument with a soft cloth. Do not use abrasives, liquid detergents or solvents. Contents Page Description 2 Front button functions 2 Front LEDs 2 Display indications 2 AUTOSET guided configuration 3 Navigating the display pages 4 Operational status 4 Remote keypad 4 Startup methods 5 Protections 5 Motor thermal protection 6 Motor thermal protection via PTC 6 Starter thermal protection 6 Main menu 7 Password-protected access 7 Inputs, outputs, internal variables 7 Limit thresholds (LIMx) 7 Remote variables (REMx) 7 User alarms (UAx) 8 IR programming port 9 Parameter setting from PC 9 Parameter setting from smartphone or tablet with CX02 Wi-Fi dongle 9 Parameter setting from smartphone or tablet with NFC 9 Parameter settings (setup) from front panel 10 Parameter table 10 Alarms 13 Alarm properties 13 Table of alarms 14 Description of the alarms 14 Programmable input functions table 14 Programmable input defaults settings 15 Programmable output functions table 15 Programmable output defaults settings 15 Commands menu 16 Installation 16 Recommendations 16 Power factor correction 16 Connection diagrams 17 Mechanical dimensions 18 Terminal layout 18 Choosing the soft starter 19 Type 2 coordination 19 Technical characteristics 19 Manual review history 20 Doc: I456GB06 16.docx 29/06/2016 p. 1 / 20 I456GB06 16 Description Backlit icon LCD. 3 status LEDs (power, ramp/run, fault). Texts for measurements, settings and messages in 6 languages (ENG-ITA-FRA-ESP-POR-DEU). Front-mounted keypad with 4 keys, for full parameter setting. AUTOSET wizard for quick configuration in 4 steps of typical applications (pumps, fire fighting pumps, belt conveyors, mixers, fan, general purpose). 2-phase controlled starting, with integrated bypass relays. 4 different mechanical sizes and 11 electrical ratings for motors of 30 to 320A nominal. Input voltage from 208 up to 600Vac. Voltage or torque ramp starting, with current limitation. Thermostatically controlled fan (optional for ADXL30115), with dedicated diagnostics (fan disconnected or jammed). 3 programmable digital inputs, one of which is configurable for protection via the PTC sensor. 3 programmable relay digital outputs: one changeover, two NO. Separate auxiliary supply. Double power terminals. Integrated electronic thermal protection, multi-class, separate for starting and running. Complete set of motor protection: phase loss, no line, phase sequence, phase imbalance, rotor jammed, dry running (minimal torque), starting timeout, too high/low voltage. Analogue temperature sensor to protect the thyristors, with display indication and alarm/pre-alarm thresholds. Advanced self-diagnostics. NFC interface for programming with smartdevice. Front-mounted optical interface for programming and maintenance. Isolated RS485 interface (optional, mounted in a dedicated slot) with Modbus protocol. Alarms with language-specific messages and user-programmable properties. Compatible with the SAM1 App, NFC App, Synergy supervision software and Xpress remote control and configuration software. Optional accessories for DIN rail mounting (for ADXL 30115). Optional front panel remote display for controlling multiple starters (code EXCRDU1). Front button functions keys Scroll through options. Press together to enter or quit a menu. START key Confirms an option or increases the numerical value selected. If programmed to do so, enables motor starting with the front panel keypad. STOP key Quits or decreases the numerical value selected. If programmed to do so, enables motor stopping with the front panel keypad. Front LEDs POWER LED (green) Auxiliary supply on. RUN LED (green) Flashing: ramp in progress. Steady on: full voltage operation. FAULT LED (red) Alarm on. Display indications Belt conveyor Fan application application Mixer application Fire fighting pump application General purpose Centrifugal pump application application Status and value Graphical display accel./decel. ramp Motor thermal status Thyristor thermal bar status bar Configuration in Communication in Alarm in progress progress progress Doc: I456GB06 16.docx 29/06/2016 p. 2 / 20