PS-900 Soldering System PS-900 PS-900 PS-900 PS-900 7000-2250 1a PS-900 Soldering System 2. INITIAL SETUP Operations Manual & User Guide The PS-900 Soldering System consists of a Power Supply, Workstand with Cradle and Congratulations on your purchase of the PS-900 Soldering Station. It utilizes SmartHeat Sponge, and a Soldering Handle. The soldering handle also houses a replaceable Coil technology to ensure unsurpassed performance without the need for system calibration. It Assembly and replaceable heater tip. Both of these consumables are available from your has been designed and manufactured to the highest quality standards to provide authorized OK International distributor as needed. The power supply features a Power Switch, consistent good performance and reliability. green Power On indicator light, power cord, and a connecting port for the solder handle cord. This document has been prepared to guide you with the setup, operation, and user 1. Mount the power supply in a convenient location in your workspace, such as on the maintenance of your station. We recommend that you review it to optimize performance workbench. and operational consistency. 2. Insert a heater tip onto the Coil Assembly and simply push the Heater Tip all the way until it seats. You should feel a slight click as it locks into place. Table of Contents 1. Packing / Spares Lists .............................................1 2. Initial Setup ..............................................................2 3. Smartheat ..............................................................2 Insert Tip onto Coil Assembly 4. Selecting Heater Tips...............................................3 3. With the power Off, attach the solder handle cord to the power supply by inserting 5. Replacing Heater Tips .............................................3 the cord connector into the power supply connecting port. To align the 3 pins, position 6. Replacing the Coil Assembly ...................................4 the flat side of the cable connector toward the 9 o clock position of the power supply. 7. Troubleshooting .......................................................4 4. Wet the sponge with de-ionized water until it is moist but not soaked. Then place it in 8. Specifications...........................................................5 the workstand tray. 9. Warranty ..................................................................6 10. Safety Information..................................................7 5. Plug the power cord into a grounded wall socket of the appropriately rated input line voltage. To turn the unit on, push the switch (located on the front of the power supply) until it latches. The green indicator light should light up. If it does not, see the Troubleshooting Guide in this manual. 1-a. PACKING LIST (with part numbers for re-ordering): CAUTION: To provide continued protection against the risk of electric shock, connect a. PS-900 Power Supply (Part Number: PS-PW900) only to properly grounded outlets. b. PS-900 Auto-sleep Workstand - Black (Part Number: WS2) c. Sponge (Part Number: AC-YS4) d. PS-900 Soldering Handle / Coil Assembly (Part Number: PS-HC3) 3. SMARTHEAT : NO CALIBRATION REQUIRED e. Cartridge Removal Pad (Part Number: AC-CP2) f. Power Cord g. Instruction Manual The PS-900 System is comprised of an induction coil assembly and a heater tip. Each heater tip is equipped with a self-regulating heater which senses its own temperature and tightly maintains its pre-set idle temperature for the life of the heater-tip all controlled by OK Internationals proprietary SmartHeat technology. The tip temperature is determined by the inherent metallurgical properties of the heater no external adjustment or equipment is required. 1-b. ADDITIONAL SPARE PART / CONSUMABLE ITEMS: The power delivered to the tip automatically varies in direct response to the thermal load. This a. Coil assembly, PS-900 system (Part Number: PS-CA3) eliminates spikes and transients associated with electrically switched elements found in b. Handpiece / power cord. (NO Coil Assembly) (Part Number: PS-H3) conventional soldering irons. Please feel free to contact your OK International representative c. PS-900 Auto-sleep Workstand - Green (Part Number: WS2G) with any questions. d. Heater Tips (See section 4) e. Net Power Meter for PS-900 system (part Number: PS-PM900) 1 2 www.okinternational.com www.okinternational.com 7000-2250 1 7000-2250 1