MAXIMUM SOLUTIONS Solder Cup Spring Pin Header Strips Mill-Max has developed a convenient and reliable method to make connections between wires and mating components such as P.C. boards, batteries or other cable assemblies with our new single and double row solder cup spring pin header strips. These solder cup spring pin headers are ideal for wire termination in both test and fi eld applica- tions where stack up tolerances or blind-mating can be a challenge. Each spring pin provides .0275 (.6985mm) of mid-stroke compression (.055 (1,397mm) maximum compression) and is rated for one million cycles. Uniform orientation of the solder cups makes it easy to solder your cable or discrete wires to the spring pins by eliminating the need to manipulate the wires or the connector to solder each wire. The solder cup is sized to accommodate up to a 22 AWG wire. Once the wires are securely soldered in the cups you have a wired spring-loaded assembly a perfect interface solution for discreet wire to board, cable to board or cable to cable applications where tolerance stack ups demand the versatility and forgiveness of a spring-loaded connection. Gold-plated brass components and beryllium copper springs ensure the highest conductivity, corro- sion resistance and durability. 824 & 826 series headers feature spring -loaded pins rated at 3 amps maximum (2 amps continuous use,) high temperature Nylon 46 insulators and are available from 2-64 positions single row and 4-64 double row. As a compliment to the 824 & 826 series connectors Mill-Max off ers a line of target connectors to act as the mating surface for the spring-loaded plungers. Target connectors are available in through-hole and SMT (319 series single row, 419 series double row), right angle (39910-008 single row, 49910- 008 double row) and with solder cup terminations for cable to cable applications (330 series single row, 430 series double row.) For more information, please visit www.mill-max.com/PR618. (7/14 -- PR618) Mill-Max Mfg. Corp. 190 Pine Hollow Road, Oyster Bay, NY 11771 516-922-6000 Fax: 516-922-9253 www.mill-max.comSPRING-LOADED CONNECTORS SERIES 824 & 826 .100 GRID SOLDERCUP HEADER SINGLE AND DOUBLE ROW STRIPS Modular contacts for use on .100 grid, supplied in single and double row contact strips Precision-machined piston / base and gold-plated components assure a 1,000,000 cycle life durability Pistons have a .0275 mid. stroke and a .055 max. stroke Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak Insulators are high temperature thermoplastic Both 824 & 826 series strips have spring pins with wire termination soldercups. The soldercups are aligned to provide easy access for soldering up to size 22 AWG wires SINGLE ROW Series 824 Number of Pins x .100 Number of Pins x .100 ORDERING INFORMATION Single Row Series 824 .100.100 .050.050 (TYP)(TYP) .100.100 824-22-0XX-00-001000 Number of PinsNumber of Pins X .100 X .100 .035 DIA..035 DIA. x Specify number of contacts 01-64 .180 Deep.180 Deep HoleHole .089.089 .065 DIA..065 DIA204.204 .078 DIA..078 DIA. Double Row Series 826 .441.441 .110.110 826-22-0XX-00-001000 .182.182 .059 DIA..059 DIA042 DIA..042 DIA055.055 StrokeStroke Specify number of contacts 04-72 (TYP)(TYP) .100.100 Technical Specifi cations Materials: DOUBLE ROW Series 826 Contact piston & base: Machined copper alloy plated 20P gold over Number of Pins x .100 / 2Number of Pins x .100 / 2 100P nickel Spring: Beryllium copper-plated 10P gold Insulator: High temperature thermoplastic, rated UL94 V-0 .100.100 .200.200 Mechanical: (TYP)(TYP) .100.100 Spring force initial height: 25 grams Spring force mid stroke (.0275): 60 grams Number of PinsNumber of Pins .035 DIA..035 DIA. x X .100 / 2X .100 / 2 Durability: 1,000,000 cycles .180 Deep.180 Deep HoleHole .089.089 Electrical: .065 DIA..065 DIA204.204 .078 DIA..078 DIA. Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact .441.441 .110.110 Contact resistance: 20m: max182.182 .059 DIA..059 DIA. Insulation resistance: 10,000M: min042 DIA..042 DIA. StrokeStroke .055.055 Dielectric strength: 700Vrms min. RoHS - 2 2011/65/EU Capacitance: 1pF max100.100 (TYP)(TYP) Mill-Max Mfg. Corp. 190 Pine Hollow Road, P.O. Box 300, Oyster Bay, NY 11771 516-922-6000 Fax: 516-922-9253 www.mill-max.com PAGE 17 SPRING-LOADED CONNECTORS