Hand Crimp Tool for Slip-on Female Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-8270 Order No. 63823-8200 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V) accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE 2 Products: Slip-on Female Crimp Terminals, 20-22 AWG, 0.30-0.50mm wires. Terminal Wire Size and Type Insulation Diameter Strip Length Terminal Series No. Order No. AWG mm Type mm In. mm In. 20 - UL1015, UL1007 1.70-2.60 .067-.102 22 - UL1015, UL1007 1.50-2.50 .059-.098 35430 35430-1700 5.00-5.40 .197-.213 - 0.50 AVS, AVSS 1.60-2.10 .063-.083 - 0.30 AVS, AVSS 1.40-1.90 .055-.075 Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Terminal will accommodate the UL1015, UL1007 and AVS, AVSS wires. Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS WIRE STRIP LENGTH SEAM BRUSH BELL MOUTH BEND UP INSULATION CRIMP SEE NOTE CONDUCTOR CUT-OFF CRIMP HEIGHT TAB TWIST ROLLING BEND DOWN Doc No: ATS-6382382HM Release Date: 10-19-10 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 10-19-10 Hand Crimp Tool for Slip-on Female Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear lopsided, INSULATION this is a normal condition for this tool. See figure to CRIMP the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CRIMP SPECIFICATIONS: Bell mouth Conductor Brush Terminal Series No. mm In. mm In. 35430 0.30-0.60 .012-.024 0.30-0.80 .012-.032 Seam Bend up Bend down Twist Roll Terminal Series No. Seam shall not be open Degree Degree and no wire allowed out 35430 3 3 3 5 of the crimping area After crimping, the conductor profile should measure the following. Conductor Crimp Pull Force Wire Size Profile Minimum Terminal Height Width Series No. 20 AWG 22 AWG 2 AWG mm mm In. mm In. N Lb. / 0.50mm2 / 0.30mm2 20 - 1.64-1.74 .065-.069 2.10-2.30 .083-.091 88.2 19.8 X 22 - 1.56-1.66 .061-.065 2.10-2.30 .083-.091 58.8 13.2 X 35430 - 0.50 1.64-1.74 .065-.069 2.10-2.30 .083-.091 88.2 19.8 X - 0.30 1.56-1.66 .061-.065 2.10-2.30 .083-.091 58.8 13.2 X Insulation Crimp Wire Size Terminal Series No. Height (Max) Width 2 AWG mm mm In. mm In. 20 - 2.70 .106 3.10-3.30 .122-.130 22 - 2.60 .102 3.10-3.30 .122-.130 35430 - 0.50 2.70 .106 3.10-3.30 .122-.130 - 0.30 2.60 .102 3.10-3.30 .122-.130 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-6382382HM Release Date: 10-19-10 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 10-19-10