200218-0375 Molex

Hand Crimp Tool for 1.25mm (.049 ) Pitch Wire-to-Board Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 2002180370 Order No. 2002180300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: 1.25mm (.049 ) Pitch Wire-to-Board Crimp Terminal, 26-30 AWG, UL1061 wire. Insulation Diameter Strip Length Wire Size Terminal Order No. Terminal Series No. IPC/WHMA-A620 Terminal Reel Form only (1) AWG mm mm In. mm In. mm In. 505431 505431-1000 26-30 NA 0.81-1.02 .032-.040 0.78-1.02 .031-.040 1.40-1.60 .055-.063 (1) Customer to cut off terminal from reel: 0.10mm (.004) maximum Cut-off Tab. To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP STRIP LENGTH TWISTING BRUSH BELL MOUTH SEAM ROLLING BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP HEIGHT INSULATION CRIMP WIRE Doc No: ATS-20021803HM Release Date: 01-27-17 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 01-27-17 Hand Crimp Tool for 1.25mm (.049 ) Pitch Wire-to-Board Crimp Terminals CRIMP SPECIFICATION After crimping, the crimp profiles should measure the following. Bell mouth Conductor Brush Terminal Series No. mm In. mm In. 505431 0.10-0.30 .004-.012 0.10-0.30 .004-.012 Bend up Bend down Twist Roll Seam Terminal Series No. Seam shall not be Degree Max. Degree Max. open and no wire allowed 505431 2 3 3 4 out of the crimping area Conductor Insulation Pull Force Terminal Wire Size Crimp Width Crimp Width Profile Minimum Crimp Height Crimp Height Series No. (Ref) (Ref) 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 26 28 30 26 NA 0.54-0.59 .021-.023 0.88 .034 1.19-1.28 .047-.050 0.90 .035 9.8 2.20 X 505431 28 NA 0.49-0.54 .019-.021 0.88 .034 1.18-1.28 .046-.050 0.90 .035 9.8 2.20 X 30 NA 0.46-0.51 .018-.020 0.88 .034 1.08-1.18 .042-.046 0.90 .035 4.9 1.10 X Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height however crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. Doc No: ATS-20021803HM Release Date: 01-27-17 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 01-27-17