Hand Crimp Tool for Mini-Fit TPA Male and Female Crimp Terminals Order Number 200218-1700 Application Tooling Specification TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery-Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: Mini-Fit TPA Male and Female Crimp Terminals, 16 AWG Large and Small Insulation Grips. Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length Maximum + Series No. Loose Piece Reel AWG mm In. mm In. 172718-1112 172718-1122 172718-1111 172718-1121 2.55 .100 172718 16 172718-2112 172718-2122 172718-2111 172718-2121 3.14 .124 202988-1142 202988-1242 202988-1141 202988-1241 2.55 .100 202988 16 202988-2142 202988-2242 202988-2141 202988-2241 3.14 .124 3.20-3.80 .120-.150 172765-1122 172765-1121 2.55 .100 172765 16 172765-2122 172765-2121 3.14 .124 203070-1141 203070-1241 2.55 .100 203070 16 203070-2141 203070-2241 3.14 .124 Customer to cut off terminal from reel: 0.20mm (.008) maximum cut-off tab. + See conditions on page 2. DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: ATS-2002181700 Release Date: 11-30-17 UNCONTROLLED COPY Page 1 of 8 Revision: E Revision Date: 07-16-20 Hand Crimp Tool for Mini-Fit TPA Male and Female Crimp Terminals CONDITIONS After crimping, the crimped terminal should measure the following: Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size + Profile Height Width (Ref.) Height (Ref.) Width (Ref.) Minimum Part No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. A B C 172718-11xx 2.35 .093 2.50 .098 X 172718-21xx 202988-11xx 16 1.28-1.38 .050-.054 1.83 .072 88 19.8 2.70 .106 2.80 .110 X 202988-12xx 202988-21xx 3.35 .132 3.20 .126 X 202988-22xx 172765-11xx 2.35 .093 2.50 .098 X 172765-21xx 203070-11xx 16 1.28-1.38 .050-.054 1.83 .072 2.70 .106 2.80 .110 88 19.8 X 203070-12xx 203070-21xx 3.35 .132 3.20 .126 X 203070-22xx + To achieve IPC/WHMA-A-620 Class 2 Crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 2.30-2.50mm (.091-.098) or UL1007 Profile B: 2.85-3.05mm (.112-.120) or UL1015 Profile C: 1.95-2.15mm (.077-.085) or UL1061 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify hand crimp tools. Note The crimp height chart is provided with this document as reference only. Due to the wide range of wires, strands, insulation diameters and insulation hardness available, actual crimp height measurements may vary slightly. An occasional destructive pull force test should be performed to verify the conductor crimp. The pull force value must exceed the minimum pull force specifications listed. Doc. No: ATS-2002181700 Release Date: 11-30-17 UNCONTROLLED COPY Page 2 of 8 Revision: E Revision Date: 07-16-20