Hand Crimp Tool for CTX50 Small Grip Sealed Receptacle Crimp Terminals Order Number 200218-4300 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) SCOPE Products: CTX50 Small Grip Sealed Receptacle Crimp Terminals. 0.13mm FLR2X CUSN wire. Terminal Wire Insulation Diameter Strip Length (Ref) Terminal Order No. Series No. Wire Type Wire Size mm In. mm In. 34905-2448 34905-2450 2 34905 FLR2X CUSN 0.13mm 0.95-1.05 .037-.041 3.70 .146 34905-6450 34905-6448 DEFINITION OF TERMS BEND UP BELL MOUTH STRIP LENGTH BRUSH TWIST ROLL SEAM CUT-OFF TAB CONDUCTOR BEND CRIMP HEIGHT DOWN INSULATION CRIMP WIRE Doc. No: 2002184300 Release Date: 02-14-20 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 02-14-20 Hand Crimp Tool for CTX50 Small Grip Sealed Receptacle Crimp Terminals CRIMP SPECIFICATION After crimping, the crimp profiles should measure the following: Terminal Series Bell Mouth Conductor Brush Crimp Bulge (Max) No. mm In. mm In. mm In. 34905 0.30-0.60 .012-.024 0.30-0.70 .012-.028 1.25 .049 Terminal Series Bend Up Bend Down Twist Roll Seam No. Degree Max. Degree Max. Seam shall not be open and no wire 34905 1 1 2 allowed out of the crimping area Conductor Terminal Series Wire Crimp Height Crimp Width (Ref) No. Wire Type Wire Size mm In. mm In. 2 34905 FLR2X CUSN 0.13mm 0.60-0.66 .024-.026 0.86-0.92 .034-.036 Insulation Pull Force Terminal Series Wire Profile Crimp Height Crimp Width (Ref) Minimum No. Wire Type Wire Size mm In. mm In. N Lb. A 2 34905 FLR2X CUSN 0.13mm 1.15-1.21 .045-.047 1.15-1.21 .045-.047 50 11.3 X Terminal Conductor Anvil Flash Conductor Grip Step Insulation Grip Step Wing Dissymmetry Space Between Wing Tips Series No. mm In. mm In. mm In. mm In. and Crimp Bottom 34905 0.10 Max .004 Max 0.09-0.19 .004-.007 0.04-0.24 .002-.009 0.00-0.10 .000-.004 No Contact WING CONDUCTOR DISSYMMETRY GRIP STEP SPACE BETWEEN INSULATION WING TIPS AND GRIP STEP CRIMP BOTTOM ANVIL FLASH Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for metric conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 5. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. Doc. No: 2002184300 Release Date: 02-14-20 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 02-14-20