200218-6575 Molex

Hand Crimp Tool for Nano-Fit Plug Crimp Terminals Order Number 200218-6500 Application Tooling Specification TYPE 4D FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: Nano-Fit Plug Crimp Terminals 24-26 AWG wire. Wire Insulation Diameter Strip Length Terminal Terminal Series No. Order No. Size Wire Type mm In. mm In. UL1007 1.20-1.45 .047-.057 2.50-3.50 .098-.138 201447-1200 24 AWG UL1061 0.90-1.15 .035-.045 2.50-3.50 .098-.138 201447-1300 201447 201447-1400 UL1007 1.20-1.45 .047-.057 2.50-3.50 .098-.138 26 AWG 201447-1600 UL1061 0.90-1.15 .035-.045 2.50-3.50 .098-.138 DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc. No: 2002186500 Release Date: 07-12-19 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 07-12-19 Hand Crimp Tool for Nano-Fit Plug Crimp Terminals OVERLAP FORM Insulation Crimp Note PUNCH GEOMETRY Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This OVERLAP produces an overlap insulation crimp (A-620- INSULATION compliant). Although the insulation punch profile CRIMP may appear lopsided, this is a normal condition for this tool. See figure to the right. This tool uses the overlap form on crimp profiles A and B only. WIRE CONDITIONS ANVIL After crimping, the crimped profile should measure as follows: Conductor Crimp Terminal Wire Height Width Series No. Size Type mm In. mm In. UL1007 0.70-0.75 .028-.030 24 AWG UL1061 0.70-0.75 .028-.030 201447 1.10-1.20 .043-.047 UL1007 0.65-0.70 .026-.028 26 AWG UL1061 0.65-0.70 .026-.028 Insulation Crimp Pull Force Wire Profile Terminal Height (Ref.) Width (Ref.) Minimum Series No. Size Type mm In. mm In. N Lb. A B C D UL1007 1.55-1.75 .061-.069 1.60-1.80 .063-.071 22.3 5.0 X 24 AWG UL1061 1.45-1.65 .057-.065 1.45-1.65 .057-.065 22.3 5.0 X 201447 UL1007 1.50-1.65 .059-.065 1.55-1.80 .061-.071 13.4 3.0 X 26 AWG UL1061 1.40-1.60 .055-.063 1.40-1.60 .055-.063 13.4 3.0 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 24 AWG UL1061: 1.111.20mm (.044.047) Profile B: 26 AWG UL1061: 0.971.12mm (.038.044) Profile C: 24 AWG UL1007: 1.301.45mm (.051.057) Profile D: 26 AWG UL1007: 1.201.30mm (.047.051) Crimp attribute specifications are as follows: Terminal Wire Size Bell Mouth Brush Bend Up Bend Down Twist Roll Series No. AWG mm In. mm In. 24 201447 0.15-0.30 .006-.012 1.00 .039 3 max 3 max 4 max 8 max 26 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. Doc. No: 2002186500 Release Date: 07-12-19 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 07-12-19