Hand Crimp Tool for Mega-Fit Crimp Terminals Order Number 213309-1400 Application Tooling Specification TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: Mega-Fit Crimp Terminals, 16 AWG, UL1007 and UL1015 Wire. Insulation Diameter Wire Strip Length Terminal Series Terminal Order No. Terminal No. (Reel) Wire Type Wire Size mm In. mm In. UL1015 76823 76823-0344 16 AWG UL1007 UL1015 172063 172063-0334 172063-1334 16 AWG UL1007 2.30-3.58 .091-.141 4.60-5.20 .181-.205 UL1015 105417 105417-0334 16 AWG UL1007 UL1015 105418 105418-0314 105418-1314 16 AWG UL1007 Insulation diameter range for the terminal product design. Customer to cut off terminals from reel: 0.20mm (.008) maximum cut-off tab. DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: 2133091400 Release Date: 04-15-20 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 04-15-20 Hand Crimp Tool for Mega-Fit Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note PUNCH Due to the terminals insulation grip design or insulation diameter range, this tool uses the overlap form geometry in the insulation punch. This produces OVERLAP an overlap insulation crimp (A-620-compliant). INSULATION Although the insulation punch profile may appear CRIMP lopsided, this is a normal condition for this tool. See figure to the right. This tool only uses the overlap form geometry on profile B. CONDITIONS WIRE ANVIL After crimping, the crimped profile should measure as follows: Conductor Crimp Terminal Series Terminal Locator Wire Size Height Width (Ref.) No. Order No. Color AWG mm In. mm In. 76823 213309-1475 Red 172063 16 1.45-1.55 .057-.061 2.60 .102 105417 213309-1476 Yellow 105418 To achieve IPC/WHMA-A-620 Class 2 insulation crimps, use the appropriate tool profile for the insulation diameter: Insulation Diameter Insulation Crimp Pull Force Terminal Wire Profile Minimum IPC/WHMA-A-620 Height (Ref.) Width (Ref.) Series No. Wire Type Wire Size mm In. mm In. mm In. N Lb. A B 76823 UL1007 16 AWG 2.30-2.85 .090-.112 3.45 .136 2.90 .114 200.0 45.0 X 172063 105417 UL1015 16 AWG 3.00-3.45 .118-.136 3.55 .140 3.60 .142 200.0 45.0 X 105418 Crimp attribute specifications are as follows: Terminal Wire Size Bell Mouth Brush Bend Up Bend Down Twist Roll Series No. AWG mm In. mm In. 76823 172063 16 0.20-0.80 .008-.032 0.10-0.80 .004-.032 3 3 4 8 105417 105418 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Doc. No: 2133091400 Release Date: 04-15-20 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 04-15-20