Hand Crimp Tool for CP 4.5 Wire-to-Wire Crimp Terminals Order Number 213309-1500 Application Tooling Specification Type 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator with wire stop holds terminals in the proper crimping position Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V) with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC/WHMA-A-620 Class 2 compliant (see Scope table) This tool is RoHS compliant however, RoHS compliance is not required SCOPE Products: CP 4.5 Wire-to-Wire Crimp Terminals, 16 AWG Wire. Insulation Diameter Terminal Terminal Wire Strip Length IPC/WHMA-A-620 (1) Terminal (2) Series No. Order No. Wire Type Wire Size mm In. mm In. mm In. 206999-8000 UL1015 16 AWG 2.80-3.30 .110-.130 3.10 .122 3.30-4.00 .130-.157 206999 206999-8002 206999-8003 UL1007 16 AWG 2.20-2.40 .087-.094 2.40 .094 3.30-4.00 .130-.157 To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: (1) Insulation OD range for optimum (IPC/WHMA-A-620 Class 2) insulation crimps (2) Insulation OD range for the terminal product design DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLL TWIST BEND STRIP DOWN LENGTH CONDUCTOR CUT-OFF TAB CRIMP CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: 2133091500 Release Date: 09-16-20 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 09-16-20 Hand Crimp Tool for CP 4.5 Wire-to-Wire Crimp Terminals CONDITIONS After crimping, the crimped terminals should measure as follows: Bell Mouth Conductor Brush Terminal Series No. mm In. mm In. 206999 0.25-.070 .010-.028 0.30-0.90 .012-.035 Terminal Series Bend Up Bend Down Twist Roll Seam No. Degree Max Degree Max Seam shall not be open and 206999 3 3 3 5 no wire allowed out of the crimping area After crimping, the conductor profiles should measure the following: Conductor Crimp Conductor Crimp Width Pull Force Terminal Wire Profile Height (Ref) Minimum Series No. Wire Type Wire Size mm In. mm In. N Lb. A B UL1015 16 AWG 1.20-1.30 .047-.051 2.00-2.20 .079-.087 127.5 28.6 X 206999 UL1007 16 AWG 1.20-1.30 .047-.051 2.00-2.20 .079-.087 127.5 28.6 X Insulation Crimp Height Insulation Crimp Width Wire Terminal (Ref) (Ref) Series No. Wire Type Wire Size mm In. mm In. UL1015 16 AWG 3.10-3.30 .122-.130 3.10-3.30 .122-.130 206999 UL1007 16 AWG 2.90-3.10 .114-.122 2.65-2.85 .104-.112 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify hand crimp tools. Doc. No: 2133091500 Release Date: 09-16-20 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 09-16-20