After use Serial No.: Storage and maintenance: when the unit is to be stored for a long period, remove the power supply and bit, open the carbon brush cover and blow out any accumulated carbon brush dust with compressed air, and wipe the exterior clean. Then store the screwdriver carefully in a dry, dust-free place away from direct sunlight. Store the bit in grease. To ensure continued serviceability, periodically check and maintain the screwdriver. ASA Industrial Electric Screwdriver Users Manual Troubleshooting (for full-automatic modelslow volt. DC motor with soft start controller) If the screwdriver does not work properly, check the list below. If you cannot solve the problem do not open the unit. Contact one of our authorized agents as soon as possible. If the screwdriver does not run A Word of Thanks to Our Customers Check that the power supply is outputting power. Thank you for choosing lightweight and powerful electric screwdrivers. In order to insure maximum performance and product Check that the power supply plug is inserted properly and that output plug terminals No.1 (-) and NO.4 (+) life, please read through this manual before using your screwdriver. show 30VDC (approximate) between them. If no output is shown, change the power supply. Feature Check for a open or short circuit in the 6p-6p cord connecting the screwdriver to the power supply. If an open Our screwdrivers are designed for use with precision torque locking screws. It can be used for assembly of middle and or short circuit is found change the cord or plug. (use plug type 2G2022(6p) or purchase equivalent type) large range items such as home appliances, computers furniture and car industry etc. Check that the fuse is intact. Caution: when changing the fuse, unplug the power supply. Low vibration, low noise, meets environmental protection demands. Check that the carbon brush is undamaged, that the carbon brush guide cord with the rotor to become too small. Low-voltage electronic braking circuit for precision torque control, low breakdown rate and long product life. Anyone of these factors could cause the screwdriver to stop rotating or rotate abnormally. Low-voltage DC motor for safety and prevention of electric shocks. Inspection method: open the carbon brush cover and use a non-conductive insulated rod to gently press the brush. If the Design features separation of screwdriver and control for low repair costs and higher serviceability rate. screwdriver resumes rotating, the carbon brush has reached the end of its useful life and must be replaced immediately. Switching power supply plugs directly into screwdriver and builds a soft start circuit, provide more accurate torque, Check that the rotation direction switch are working properly. If no click is heard when a trigger is depressed, longer motor life and safe operation. it is not working and must be replaced. (make sure to perform this check in a quiet place) Right-angel (90) head adapter attaches easily to screwdriver for use in small spaces (>60mm), operates smoothly. If the screwdriver is not rotating normally (Optional for 1/4 hex shank only) There is a protective circuit within the power supply. Power is only supplied normally from 3 to 5 seconds after Ergonomically designed exterior reduces work fatigue and increases productivity. current flow begins. If the motor only runs intermittently during Forward operation, try Reverse operation, or rotate the anvil Specifications 90 degrees until a click is heard, then re-attempt Forward operation. ASA-6000 ASA-6000PS ASA-6500 ASA-6500PS ASA-6800 ASA-6800PS Model Long-term use causes the motors commutator to wear down. In this case, it must be replaced. Power source 30VDC (this repair must be performed by one of our authorized agents) Torque range If the bit falls out easily or wobbles 2.0-12.0 / 1.7-10.4 4.0-20.0 / 3.5-17.4 5.0-25.0 / 4.3-21.7 Kgf-cm/lbf-in check that the bit matches our specifications. If not, change the bit to one that does. If the bit tends to wobble, remove the bit, rotate it 60 or 180 degrees and re-insert it. Accuracy 3% If the screwdriver does not stop when the selected torque is reached No load speed / rpm 1150 1000 1000 700 An excessive torque setting can cause the screw to strip the threads, with the result that the clutch does not Torque setting Stepless activate. Lower the torque to a level that does not cause stripping. Machine screw Differences in size between the bit tip and screw slot lengths can cause slopping. Change to a suitable bit tip. 2.0-3.0 / 0.08-0.12 2.6-4.0 / 0.10-0.16 3.0-5.0 / 0.12-0.20 mm / in Available The brake circuit may be damaged or the sensor switch may have shifted. Machine screw 2.0-2.6 / 0.08-0.10 2.3-3.5 / 0.09-0.14 2.6-4.0 / 0.10-0.16 (this repair must be performed by one of our authorized agents) mm / in Warranty Weight g/lb 490 / 1.1 We provide a one-year free repair service warranty with this product. The warranty is good for one year from the date of Length mm/in 228 / 9.0 237 / 9.3 228 / 9.0 237 / 9.3 228 / 9.0 237 / 9.3 purchase entered on the Product Information Form. The retailers stamp must appear on the form to confirm the date. However, the following circumstances we will charge the user for any parts and labor cost associated with repairs. Available bit shank 5/5mm Hex shank1/4 Hex shank For repairs involving normal wear to parts including carbon brushes, bits and power cord, and also to the exterior surface. Power consumption 30 40 40 If the screwdriver was connected to a power source of the incorrect voltage. Available power supply APS-30UAAPS-30UEAPT-65 If there was inappropriate use or an attempt to repair the unit by the user. After the period of the guarantee, or if the user cannot present the manual with stamped Product Information Form. Clutch impact Just one time when torque up Outline (this drawing applies only to 1/4 hex. bit shank screwdrivers) Retailers Stamp TRIGGER (POWER SWITCH) BIT SLIDE SLEEVE LABEL HANGER RING Specifications and design may be changed without notice for improvement(A-4) Lever ASA-6500 1000RPM start INPUT :30VDC 1.0A Torque:4.0-18.0 Kgf-cm type TORQUE REGULATING HANDLE 34 BONNET (Egg-shaed) FWD-OFF-REV SW ASA Brace fastened objects securely-Before operation, refer to torque settings item to determine the appropriate 237 torque , and adjust the screwdriver to the appropriate torque. Make sure that the fastend objects are securely braced, and then begin operation. This procedure will avoid hazardous rapid rotation of the fastened objects due to BIT SLIDE SLEEVE LABEL excessive torque or insufficient bracing. HANGER RING Push Driving and removing screw: Before operation, set forward/reverse switch properly. To drive a screw, set the switch to the start type forward(FWD) position. To remove a screw, set it to the reverse(REV) position. Press the screwdriver onto the screw perpendicularly to being operation. Note: Dont operate the FWD/REV switch when the motor is running. Torque settings: Use the regulating handle to set the torque. Turning it in a clockwise direction into the screwdriver will 33/35.5 TORQUE REGULATING HANDLE BONNET FWD-OFF-REV SW (Egg-shaped) increase the torque. Turning it counterclockwise out of the screwdriver will decrease the torque. Note: The engraved markings on the engraving ring are for reference only and do not indicate torque output. Accessories Torque output can only be determined by repeated testing with a torque meter or hand-held spanner torque meter. To prevent your torque setting from being changed we can provide a torque cover (optional) which This product comes supplied with a pair of carbon brush and two bits. covers and secures the regulating handle. Bits(one set per screwdriver) Bit insertion: Use your finger to depress the slide sleeve into the screwdriver and insert an appropriate bit. When the slide sleeve is released, the bit will be automatically engaged. Note: Do not hammer the bit in or pull it out forcibly. Secure screwdriver during operation: During operation, hang the screwdriver up securely (as from balancer) in order to prevent it from being knocked down and suffering external cracking, internal damage, or a snapped power cord. Bit specifications Start and stop: For lever start type. The motor begins running when the lever is depressed and stops when it is released. 5.0 1/4 Hex Available For push to start type. When the screwdriver is pressed onto a screw perpendicularly, inwards pressure from the Screwdriver Tip Tip screwdriver bit engages the power switch, and the motor begins running. When the pressure on the screwdriver is released, Tip Tip Model Diameter P Diameter P the bit and power switch revert to their original positions and the motor stops running. NO. NO. D D When the selected torque is reached: This product features an internal clutch assembly. When a screw is driven and the 1 3.0 7W3644 1 3.0 7W6644 ASA6000 selected torque is reached, the clutch assembly will automatically disengage and a click will be heard. At this point, even ASA6000PS 2 5.0 7W3864 2 4.5 7W6764 if the triggerlever or depress force is not released, the power to the motor will be automatically cut off. 1 3.0 7W3644 1 3.0 7W6644 ASA6500 Note: When driving screw, grasp the screwdriver firmly in order to prevent upwards recoil generated by the clutch ASA6500PS 2 5.0 7W3864 2 6.0 7W6964 release from forcing the screwdriver bit edge form the screw slot and damaging slot. 5.0 4.5 When removing screws: when a previously driven screw cannot be removed using the same torque that it was driven with, 1 7W3844 1 7W6744 ASA6800 ASA6800PS raise the torque setting. After the screw is removed, return the regulating handle to its original setting. To simplify this 5.0 7W3864 2 6.0 2 7W6964 operation, note the number click sounds generated as the regulating handle is turned. When removing a screw, if the Power supply(optional) required torque is higher than the screwdrivers output torque, the clutch may not disengage, causing the users hand and Dimension mm Operation volt Output volt Weight Model arm to be twisted. In this case immediately set the forward/reverse switch to OFF to cut the motor power and prevent L W H (AC) (DC) (g/lb) injury. APS-30UA 100-120V 154 84 52 30V(constant) 620/1.36 Changing the carbon brush: Insert a slotted hand screwdriver with a 2mm to 4mm head edge into the slot and lever up the APS-30UE 220-240V carbon maintenance bonnet. Remove the used carbon brush and insert a new carbon brush of the same specifications in 115V APT-65 220 118 96 30V/20V 3400/7.5 230V the empty space. To complete the operation, close the carbon brush cover tightly by pressure. (as shown below step 1 to step 4) APS-30UA/APS-30UE are switching circuit power supplies with 0.8 max time settable soft start circuit. Note: They are light and small, consume little electricity and supply stabile voltage. When changing the carbon brush first unplug the screwdriver. Use a factory specification carbon brush. Stabilizer accessories2 locking ties, 2 pieces of double-sides tape(only for APS-30UA/APS-30UE) The notch on the carbon brush surface must face into the direction of the rotor rotation. Before use, read the following Use the correct voltage: Carefully check the voltage shown on the power supply and this manual and determine the correct voltage. Only plug the unit into a power source of the correct voltage. Determine the appropriate torque range: choose the correct screwdriver for the torque you will require. To GUIDE NOTCH GUIDE NOTCH lengthen product life, avoid long-term high torque use. Make sure the screwdriver is undamaged: If the power code is scraped or damaged, it should be immediately CONVEX POINT CONVEX POINT unplugged and replaced to avoid electric shocks or a short circuit that could result in fire. 5P PLUG 6P PLUG Use in an appropriate work environment: To ensure safety, do not use in high temperature, high humidity environments or near flammable materials. Keep the power cord away from tools or equipment that might scrape RECEPTACLE RECEPTACLE (SCREWDRIVER SIDE) (SCREWDRIVER SIDE) or melt it. When plugging in or unplugging the power cord, hold the plug firmly. Never pull on the cord. Method of operation and important points 38.5 25 15.7