Hand Crimp Tool For Ditto Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63827-3570 Order No. 63827-3500 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % A-620 Class 2 compliant as indicated and RoHS compliant % Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) SCOPE Products: Ditto Crimp Terminal, 24 26 AWG. Insulation Diameter Wire Size Strip Length Terminal Terminal IPC/WHMA-A620 (1) Terminal (2) Series No. Order No. AWG mm mm In. mm In. mm In. 36876 368760002 24-26 0.20-0.12 1.15 1.50 0.045 0.059 1.05 1.50 0.041 0.059 2.30 2.80 0.091 0.110 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS STRIP LENGTH BEND UP ROLLING BELL MOUTH BRUSH TWISTING CUT-OFF CONDUCTOR BEND TAB CRIMP HEIGHT DOWN SEAM INSULATION CRIMP WIRE Doc No: ATS-6382735HM Release Date: 05-28-14 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 05-28-14 Hand Crimp Tool For Ditto Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 36876 0.10 1.00 0.004 0.039 0.50 0.020 0.20 1.00 0.008 0.039 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree Degree mm In mm In Seam shall not be open and no wire allowed out 36876 3 3 4 8 1.70 .067 1.90 .075 of the crimping area After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Profile Pull Force Wire Size Terminal Minimum Height Width (Ref.) Height (Ref.) Width (Ref.) Series No A B C D 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 24 24 26 26 1.80 0.071 X 24 0.2 0.95 1.05 0.037 0.041 1.45 0.057 1.80 0.071 26.7 6 1.55 0.061 X 36876 1.80 0.071 X 26 0.12 0.95 1.00 0.037 0.039 1.45 0.057 1.80 0.071 17.8 4 1.55 0.061 X To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Profile A: 1.35 1.50mm (0.053 0.059 inch) Profile C: 1.25 1.35mm (0.049 0.053 inch) Profile B: 1.15 1.35mm (0.045 0.053 inch) Profile D: 1.15 1.25mm (0.045 0.049 inch) Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Doc No: ATS-6382735HM Release Date: 05-28-14 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 05-28-14