Hand Crimp Tool for Mini-Fit Sr. Grounding Crimp Terminals Hand Crimp Tool Specification Sheet Order No. 63811-3800 FEATURES TYPE 4A % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio SCOPE Products: 10.00mm (.393 ) Pitch Mini-Fit Sr. Male and Female Grounding Crimp Terminals, 14-16 AWG. Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length Maximum Series No. Loose Reel AWG mm mm In. mm In. 42815-0040 42815-0048 42815 14-16 2.00-1.30 3.33 .131 4.25-4.75 .167-.187 42815-0041 42815-0049 42815-0042 42817-0040 42817-0140 42817-0041 42817-0141 42817 42817-0042 42817-0142 14-16 2.00-1.30 3.33 .131 4.25-4.75 .167-.187 42817-0048 42817-0149 42817-0049 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS WIRE 3.75mm 0.20 3.75mm 0.20 INSULATION CONTACT GAP 1.00mm .20 BEND UP BELL MOUTH SEAM CONTACT GAP 0.00mm - 0.05mm TWISTING ROLLING BEND DOWN The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638113800 Release Date: 02-19-03 UNCONTROLLED COPY Page 1 of 4 Revision: C Revision Date: 04-24-08 Hand Crimp Tool for Mini-Fit Sr. Grounding Crimp Terminals CONDITIONS: After crimping, the crimp profiles should measure the following (see notes on page 3). Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Minimum Height (REF) Width (Ref) Width (Ref) Series No. 2 AWG mm mm In. mm In. mm In. N Lb. A B 14 2.00 1.89-1.99 .074-.078 3.20 .126 4.50 .177 222.4 50.00 X 42815 16 1.30 1.82-1.92 .072-.075 3.20 .126 4.50 .177 133.4 30.00 X 14 2.00 1.89-1.99 .074-.078 3.20 .126 4.50 .177 222.4 50.00 X 42817 16 1.30 1.82-1.92 .072-.075 3.20 .126 4.50 .177 133.4 30.00 X OPERATION PRE-STRIPPED WIRE Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1. Place the terminal into the correct die profile (A or B) until the TERMINAL terminal stopped by the locator. 2. Partially close the tool until the terminal is held in place. See Figure Figure 1 1. 3. Place a pre-striped wire into the terminal and align the wire with CONDUCTOR GRIPS the conductor and insulation grips visually. See Figure 2. 4. Close the tool until the ratchet releases. LOCATOR INSULATION 5. Carefully remove the crimped terminal. GRIPS Note: The tamper proof ratchet action will not release the tool until it has been fully closed. Maintenance It is recommended that each operator of the tool be made aware of, WIRE and responsible for, the following maintenance steps: TERMINAL Figure 2 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Doc No: ATS-638113800 Release Date: 02-19-03 UNCONTROLLED COPY Page 2 of 4 Revision: C Revision Date: 04-24-08