63811-5275 Molex

Tool Kit for SPOX Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-5270 Order No. 63811-5200 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. Many different Tool kits can be used with a single Battery Powered Tool. This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. SCOPE Products: 2.50mm (.098) Pitch SPOX Wire-to-Board and Wire-to-Wire Crimp Terminal, 22-28 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 08-70-0057 08-70-0056 39-00-0188 08-70-0059 08-70-0058 39-00-0387 5103 39-00-0189 08-700-0569 39-00-0388 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150 08-700-0589 39-00-0389 39-00-0390 08-70-1040 08-70-1039 39-00-0151 5263 08-70-1046 08-70-1045 39-00-0159 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150 39-00-0152 39-00-0160 45627-1002 45627-0002 45627 22-24 0.35-0.20 1.15-1.90 .045-.075 3.30-3.80 .130-.150 45627-9002 50802-8100 50802-8000 50802 22-24 0.35-0.20 1.15-1.90 .045-.075 3.30-3.80 .130-.150 50802-9101 50802-9001 Customer to cut off terminal from reel: 0.30mm (.012) maximum Cut-off Tab. See Conditions on page 2. Doc No: ATS-6381152HM Release Date: 04-03-06 UNCONTROLLED COPY Page 1 of 9 Revision: D Revision Date: 06-30-11 Tool Kit for SPOX Crimp Terminals BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. OVERLAP FORM GEOMETRY PUNCH Insulation Crimp Note: Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an OVERLAP INSULATION overlap insulation crimp (A620 compliant). While the CRIMP insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CONDITIONS: After crimping, the conductor profiles should measure the following (See notes below). Conductor Crimp Insulation Crimp Hand Pull Force Wire Size Terminal Profile Tool Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No. 2 Locator AWG mm mm In. mm In. mm In. mm In. N Lb. A B C 1 22 0.35 0.73-0.80 .029-.031 1.40 .055 1.68 .066 1.90 .075 44.48 10.0 X 1 24 0.20 0.67-0.74 .026-.029 1.40 .055 1.57 .062 1.90 .075 28.91 6.5 X 5103 1 26 0.12 0.63-0.69 .025-.027 1.40 .055 1.42 .056 1.50 .059 17.79 4.0 X 1 28 0.08 0.61-0.67 .024-.026 1.40 .055 1.42 .056 1.50 .059 11.12 2.5 X 1 22 0.35 0.73-0.80 .029-.031 1.40 .055 1.68 .066 1.90 .075 44.48 10.0 X 1 24 0.20 0.67-0.74 .026-.029 1.40 .055 1.57 .062 1.90 .075 28.91 6.5 X 5263 1 26 0.12 0.63-0.69 .025-.027 1.40 .055 1.42 .056 1.50 .059 17.79 4.0 X 1 28 0.08 0.61-0.67 .024-.026 1.40 .055 1.42 .056 1.50 .059 11.12 2.5 X 1 22 0.35 0.73-0.80 .029-.031 1.40 .055 1.68 .066 1.90 .075 44.48 10.0 X 1 24 0.20 0.67-0.74 .026-.029 1.40 .055 1.57 .062 1.90 .075 28.91 6.5 X 50802 1 26 0.12 0.63-0.69 .025-.027 1.40 .055 1.42 .056 1.50 .059 17.79 4.0 X 1 28 0.08 0.61-0.67 .024-.026 1.40 .055 1.42 .056 1.50 .059 11.12 2.5 X 2 22 0.35 0.73-0.80 .029-.031 1.40 .055 1.68 .066 1.90 .075 44.48 10.0 X 45627 2 24 0.20 0.67-0.74 .026-.029 1.40 .055 1.57 .062 1.90 .075 28.91 6.5 X To Achieve IPC-A-620 Class 2 crimps. The following over-all wire insulation diameter ranges are recommended: 1. Profile A: 1.20-1.90mm (.047-.075 inch) 2. Profile B: 1.20-1.55mm (.047-.061 inch) 3. Profile C: 1.15-1.30mm (.045-.051 inch) Doc No: ATS-6381152HM Release Date: 04-03-06 UNCONTROLLED COPY Page 2 of 9 Revision: D Revision Date: 06-30-11