Hand Crimp Tool for OBD II 4.00mm (.157 ) Wire-to -Wire Crimp Terminal Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63811-9570 Order No. 63811-9500 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: OBD II 4.00mm (.157 ) Wire-to -Wire Crimp Terminal, 0.30-0.85mm and 18-22 AWG. Terminal Insulation Diameter Strip Length Terminal Order No. Wire Size Actual mm Wire Type Series No. mm In. mm In. AVS-0.3, AVS-0.3f 0.37 JASO 1.60-1.90 .063-.075 3.00-3.70 .118-.146 22AWG 0.35 TXL 1.60-1.90 .063-.075 3.00-3.70 .118-.146 AVS-0.5, AVS-0.5f AVSS-0.5, AVSS-0.5f 0.56 JASO 1.60-2.10 .063-.083 3.00-3.70 .118-.146 CAVS-0.5 50420-8100 (loose) 50420 50420-8000 (reel) * 20AWG 0.50 TXL 1.60-2.10 .063-.083 3.00-3.70 .118-.146 AVS-0.75f, AVSS-0.75f 0.79 JASO 1.80-2.30 .071-.090 3.00-3.70 .118-.146 AVS-0.85, AVSS-0.85 0.88 JASO 1.80-2.30 .071-.090 3.00-3.70 .118-.146 CAVS-0.85 18AWG 0.80 TXL 1.80-2.30 .071-.090 3.00-3.70 .118-.146 * Note: When using reeled parts, the cut-off tab must be maintained below 0.20mm (.008) Doc No: ATS-6381195HM Release Date: 08-03-07 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 08-10-10 Hand Crimp Tool for OBD II 4.00mm (.157 ) Wire-to -Wire Crimp Terminal DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. OVERLAP FORM GEOMETRY PUNCH Insulation Crimp Note: Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 OVERLAP INSULATION compliant). While the insulation punch profile may CRIMP appear lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CRIMP SPECIFICATIONS: After crimping, the conductor profile should measure the following. Conductor Profile AWG Terminal Actual Wire 2 2 2 Wire Size Crimp Height (Ref.) Crimp Width (Ref.) 0.3mm 0.75+0.85mm 0.5mm Series No. mm Type 22 AWG 18 AWG 20 AWG mm In. mm In. 0.3, 0.3f 0.37 JASO 0.86-0.95 .034-.037 1.60 .063 X 22AWG 0.35 TXL 0.86-0.95 .034-.037 1.60 .063 X 0.5, 0.5f 0.56 JASO 0.96-1.06 .038-.042 1.60 .063 X 50420 20AWG 0.50 TXL 0.96-1.06 .038-.042 1.60 .063 X 0.75f 0.79 JASO 1.10-1.17 .043-.046 1.60 .063 X 0.85 0.88 JASO 1.10-1.17 .043-.046 1.60 .063 X 18AWG 0.80 TXL 1.10-1.17 .043-.046 1.60 .063 X Doc No: ATS-6381195HM Release Date: 08-03-07 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 08-10-10