Hand Crimp Tool For .093 and .125 Pin and Socket and Commoning Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-1100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is WHMA-IPCA620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 2.36mm (.093 ) Diameter, Standard .093 Pin and Socket Crimp Terminals, 14-20 AWG, 3.18mm (.125 ) Diameter, Standard .125 Pin and Socket Crimp Terminals, 16-18 AWG, and Commoning Terminals, 14-16 AWG. Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Loose Piece AWG mm mm In. mm In. Reel 02-09-1103 39-00-0288 02-09-1104 39-00-0289 1189 02-09-5106 39-00-0294 14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150 02-09-5111 39-00-0295 39-00-0072 02-09-2103 39-00-0297 1190 02-09-6106 39-00-0299 14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150 02-09-6110 1457-2 05-02-0050 05-02-0049 14-16 2.08-1.31 3.56 Max140 Max. 3.30-3.80 .130-.150 1973-2 02-09-8109 14-18 2.08-0.82 4.06 Max160 Max. 3.30-3.80 .130-.150 2046 18-12-2222 16-18 1.31-0.82 3.05 Max120 Max. 3.30-3.80 .130-.150 2047 18-12-1222 16-18 1.31-0.82 3.05 Max120 Max. 3.30-3.80 .130-.150 4549 02-09-2167 14-20 2.08-0.52 3.56 Max140 Max. 3.30-3.80 .130-.150 4550 02-09-1206 02-09-5170 14-20 2.08-0.52 3.56 Max140 Max. 3.30-3.80 .130-.150 7238 02-09-1112 14-18 2.08-0.82 3.56 Max140 Max. 3.60-4.10 .140-.160 Customer to cut off terminal from reel: 0.18mm (.007) maximum Cut-off Tab. See Conditions on page 3. Doc No: ATS-638191100 Release Date: 01-09-08 UNCONTROLLED COPY Page 1 of 9 Revision: B Revision Date: 08-07-12 Hand Crimp Tool For .093 and .125 Pin and Socket and Commoning Crimp Terminals DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP ROLLING SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. OVERLAP FORM GEOMETRY PUNCH Insulation Crimp Note: Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear INSULATION lopsided, this is a normal condition for this CRIMP tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE CONDITIONS: ANVIL After crimping, the conductor profiles should measure the following. Wire Size Conductor Crimp Insulation Crimp Terminal Series No 2 AWG mm Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) 14 2.08 1.62 - 1.72 .064-.068 2.36 .093 3.25 .128 3.50 .138 16 1.31 1.46 1.56 .057-.061 2.36 .093 3.09 .122 3.43 .135 1189 18 0.82 1.35 1.45 .053-.057 2.08 .082 2.74 .108 3.09 .122 20 0.52 1.30 1.40 .051-.055 2.08 .082 2.65 .104 3.02 .119 14 2.08 1.62 - 1.72 .064-.068 2.36 .093 3.25 .128 3.50 .138 16 1.31 1.46 1.56 .057-.061 2.36 .093 3.09 .122 3.43 .135 1190 18 0.82 1.35 1.45 .053-.057 2.08 .082 2.74 .108 3.09 .122 20 0.52 1.30 1.40 .051-.055 2.08 .082 2.65 .104 3.02 .119 14 2.08 1.62 - 1.72 .064-.068 2.40 .094 3.25 .128 3.53 .139 1457-2 16 1.31 1.52 1.62 .060-.064 2.35 .093 3.16 .124 3.48 .137 14 2.08 1.62 1.72 .064-.068 2.39 .094 3.23 .127 3.50 .138 1973-2 16 1.31 1.52 1.62 .060-.064 2.35 .093 3.15 .124 3.44 .135 18 0.82 1.37 1.47 .054-.058 2.09 .082 2.76 .109 3.07 .121 16 1.31 1.65 1.75 .065-.069 2.38 .094 3.30 .130 3.55 .140 2046 18 0.82 1.57 1.67 .062-.066 2.34 .092 3.19 .126 3.47 .137 Doc No: ATS-638191100 Release Date: 01-09-08 UNCONTROLLED COPY Page 2 of 9 Revision: B Revision Date: 08-07-12