63819-2975 Molex

Hand Crimp Tool For Low Force Micro-Fit 3.0 Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-2900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: Low Force Micro-Fit 3.0 Crimp Terminals, 20-30 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel AWG mm mm In. mm In. 46235-0001 46235-0002 20-24 0.50-0.20 1.30-1.85 .051-.073 46235-5001 46235-5002 46235 2.54-2.92 .100-.115 46235-0003 46235-0004 26-30 0.13-0.05 1.12-1.27 .044-.050 46235-5003 46235-5004 Customer to cut off terminal from reel: 0.25mm (.010) maximum Cut-off Tab. DEFINITION OF TERMS BEND UP ROLLING CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638192900 Release Date: 12-10-08 UNCONTROLLED COPY Page 1 of 7 Revision: B Revision Date: 09-22-10 Hand Crimp Tool For Low Force Micro-Fit 3.0 Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 22-24 20 26-30 20 0.50 0.76-0.81 .030-.032 1.40 .055 1.90 .075 1.85 .073 57.9 13.00 X 22 0.35 0.66-0.76 .026-.030 1.15 .045 1.65 .065 1.60 .063 35.6 8.00 X 24 0.20 0.66-0.76 .026-.030 1.15 .045 1.65 .065 1.60 .063 22.3 5.00 X 46235 26 0.13 0.45-0.56 .018-.022 1.00 .039 1.35 .053 1.35 .053 13.4 3.00 X 28 0.08 0.45-0.56 .018-.022 1.00 .039 1.35 .053 1.35 .053 8.9 2.00 X 30 0.05 0.45-0.56 .018-.022 1.00 .039 1.35 .053 1.35 .053 6.7 1.50 X OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles LOCATOR together. At the end of the closing stroke, IN DOWN HANDLE WILL POSTION the ratchet mechanism will release the SPRING OPEN handles and the hand tool will spring open. See Figure 1. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is PUSH ON THE in the down position. With the locator SQUEEZE Figure 2 LOCATOR BUTTON HANDLES attached, push the locator button on TOGETHER the back of the hand tool to bring the Figure 1 locator forward through the tooling. See Figure 2. RELEASE LOCATOR LOCATOR LOCATOR BUTTON PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN Figure 3 TERMINAL TERMINAL Doc No: ATS-638192900 Release Date: 12-10-08 UNCONTROLLED COPY Page 2 of 7 Revision: B Revision Date: 09-22-10