63823-9975 Molex

Hand Crimp Tool For SATA Power Cable Crimp Receptacles HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-9900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: SATA Power Cable Crimp Receptacles, 18-22 AWG. Terminal Terminal Order No. Wire Size and Type Insulation Diameter Strip Length Series No. Reel AWG mm mm In. mm In. 67581-0000 67581-0001 67581-0002 67581-0009 67581 18-22 UL1007 1.40-2.40 .055-.094 3.50 .138 67581-0010 67581-0011 67581-0012 67581-0019 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS STRIP LENGTH BRUSH BELL MOUTH BEND SEAM UP TWISTING ROLLING CONDUCTOR CRIMP HEIGHT BEND INSULATION CRIMP LANCE HEIGHT DOWN HEIGHT CUT-OFF TAB Doc No: ATS-638239900 Release Date: 02-11-11 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 02-11-11 Hand Crimp Tool For SATA Power Cable Crimp Receptacles The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. OVERLAP FORM GEOMETRY PUNCH Insulation Crimp Note: Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear INSULATION CRIMP lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Minimum Height Width (Ref.) Height Max. Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 18 20 22 18 UL1007 1.15-1.25 .045-.049 1.55-1.65 .061-.065 3.50 .138 2.90 .114 88.20 19.8 X 67581 20 UL1007 1.10-1.20 .043-.047 1.55-1.65 .061-.065 3.50 .138 2.90 .114 58.80 13.2 X 22 UL1007 1.05-1.15 .041-.045 1.55-1.65 .061-.065 3.50 .138 2.90 .114 39.20 8.8 X OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles LOCATOR together. At the end of the closing stroke, the IN DOWN POSTION ratchet mechanism will release the handles and the hand tool will spring open. See HANDLE WILL Figure 1. SPRING OPEN Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in PUSH ON THE the down position. With the locator Figure 2 LOCATOR BUTTON attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure SQUEEZE HANDLES 2. TOGETHER Figure 1 Doc No: ATS-638239900 Release Date: 02-11-11 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 02-11-11