Hand Crimp Tool 1.25mm (.049) Pitch PicoBlade Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63827-1500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery-Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V) with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery-Powered Crimp Tool This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant however, RoHS compliance is not required SCOPE Products: 1.25mm (.049 ) Pitch PicoBlade Crimp Terminals, 26-32 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 50061 50061-8100 50061-8000 28-32 N/A .67-1.00 .027-.039 1.40-1.91 .055-.075 50080 50080-8100 50080-8000 26-28 N/A .67-1.00 .027-.039 1.40-1.91 .055-.075 50125 50125-8100 50125-8000 26-28 N/A .67-1.00 .027-.039 1.40-1.91 .055-.075 50133 50133-8100 50133-8000 28-32 N/A .67-1.00 .027-.039 1.40-1.91 .055-.075 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-Off Tab. Crimp terminals to copper stranded wire only. DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: 638271500 Release Date: 03-01-17 UNCONTROLLED COPY Page 1 of 7 Revision: B Revision Date: 05-24-17 Hand Crimp Tool 1.25mm (.049) Pitch PicoBlade Crimp Terminals CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Height Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. A B C D 28 N/A 0.39-0.49 .015-.019 0.84 .033 1.19 .047 0.90 .035 9.8 2.20 X 50061 30 N/A 0.37-0.47 .014-.018 0.84 .033 1.19 .047 0.90 .035 4.9 1.10 X 32 N/A 0.37-0.47 .014-.018 0.84 .033 1.19 .047 0.89 .035 2.9 0.66 X 26 N/A 0.50-0.60 .020-.024 0.86 .034 1.26 .050 0.90 035 9.8 2.20 X 50080 28 N/A 0.50-0.60 .020-.024 0.85 .033 1.25 .049 0.91 .036 9.8 2.20 X 26 N/A 0.53-0.63 .021-.025 0.87 .034 1.24 .049 .091 .036 9.8 2.20 X 50125 28 N/A 0.53-0.63 .021-.025 0.86 .033 1.24 .049 .091 .036 9.8 2.20 X 28 N/A 0.42-0.52 .017-.020 0.84 .033 1.20 .047 .090 .035 9.8 2.20 X 50133 30 N/A 0.41-0.51 .016-.020 0.84 .033 1.19 .047 .089 .035 4.9 1.10 X 32 N/A 0.41-0.51 .016-.020 0.84 .033 1.19 .047 .090 .035 2.9 0.66 X Tool Qualification Notes 1. Pull force should be measured with no influence HANDLE WILL from the insulation crimp. LOCATOR SPRING OPEN IN DOWN 2. The above specifications are guidelines to an POSTION optimum crimp. Note: A crimp height chart is provided with this document as reference only. Because of the wide range of wires, strands, insulation diameters and durometers PUSH ON THE available, actual crimp height measurements may Figure 2 LOCATOR BUTTON SQUEEZE very slightly. An occasional destructive pull force HANDLES test should be performed to check hand tool crimp. TOGETHER Pull force value must exceed the minimum pull force Figure 1 specifications listed. OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects because damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. 3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling. See Figure 3. Doc No: 638271500 Release Date: 03-01-17 UNCONTROLLED COPY Page 2 of 7 Revision: B Revision Date: 05-24-17