63860-4070 Molex

63860-4000 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63860-4000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No. AWG mm mm In. mm In. 50087-80** 24-30 0.20-0.05 0.80-1.60 .031-.063 3.00-3.50 .118-.138 50294-80** 24-28 0.20-0.08 0.85-1.60 .034-.063 3.00-3.50 .118-.138 70021-000* 24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63860-4000 Release Date: 05-04-00 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 01-26-04 63860-4000 Fine Adjust Applicator CRIMP SPECIFICATION Cut-off Tab Max. Bell mouth Conductor Brush Terminal Series No. Front Rear mm In. mm In. mm In. mm In. 0.20- .008- 0.1 .00 0.3 .01 0.00- .000- 50087-80** 0.50 .020 5 6 0 2 1.00 .039 0.20- .008- 0.1 .00 0.1 .00 0.00- .000- 50294-80** 0.50 .020 3 5 3 5 1.00 .039 0.20- .008- 0.1 .00 0.1 .00 0.00- .000- 70021-000* 0.50 .020 3 5 3 5 1.00 .039 Bend up Bend down Twist Roll Punch Width mm (Ref) Terminal Series No. Conductor Insulation Seam Degree Degree mm In mm In Seam shall not be open and no wire allowed out 50087-80** 3 3 3 8 1.00 .039 1.60 .063 of the crimping area 50294-80** 3 0 3 8 1.00 .039 1.60 .063 70021-000* 3 3 3 8 1.00 .039 1.60 .063 After crimping, the conductor profile should measure the following. Wire Size Crimp Height Pull Force Min. Terminal Series No. 2 AWG mm mm In. N Lb. 50087-80** 24 0.20 0.79-0.87 .031-.034 29.3 6.6 50087-80** 26 0.12 0.74-0.81 .029-.032 19.5 4.4 50087-80** 28 0.08 0.71-0.78 .028-.031 9.7 2.2 50087-80** 30 0.05 0.67-0.74 .026-.029 4.9 1.1 50294-80** 24 0.20 0.79-0.87 .031-.034 31.1 7.0 50294-80** 26 0.12 0.74-0.81 .029-.032 17.8 4.0 50294-80** 28 0.08 0.71-0.78 .028-.031 8.9 2.0 70021-000* 24 0.20 0.79-0.84 .031-.033 22.2 5.0 70021-000* 26 0.12 0.74-0.79 .029-.031 13.3 3.0 70021-000* 28 0.08 0.71-0.76 .028-.030 8.9 2.0 70021-000* 30 0.05 0.66-0.71 .026-.028 6.7 1.5 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63860-4000 Release Date: 05-04-00 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 01-26-04