63868-9170 Molex

Fine Adjust Applicator for CP 0.6 mm Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63868-9100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE 2 Products: 0.60mm (.024 ) CP Crimp Terminal for CMC connector, 18-20 AWG and 0.50-0.75mm . Terminal Wire Size Insulation Insulation Diameter Strip Length Terminal Order No. Series No. Type AWG mm mm In. mm In. 18 --- TXL 1.91-2.06 .075-.081 3.50 .138 98913-1029 20 --- TXL 1.70-1.85 .067-.073 3.50 .138 98913-1219 98913 --- 0.75 ID 1.65-1.80 .065-.071 3.50 .138 98913-1319 --- 0.60 IR 1.75-1.90 .069-.075 3.50 .138 98913-1339 --- 0.50 ID 1.35-1.50 .053-.059 3.50 .138 18 --- TXL 1.91-2.06 .075-.081 3.50 .138 64322-1029 20 --- TXL 1.70-1.85 .067-.073 3.50 .138 64322-1219 64322 --- 0.75 ID 1.65-1.80 .065-.071 3.50 .138 64322-1319 --- 0.60 IR 1.75-1.90 .069-.075 3.50 .138 64322-1339 --- 0.50 ID 1.35-1.50 .053-.059 3.50 .138 Note: Terminal will accommodate the thin wall small insulation with the TXL type American wires and the IR or ID type Metric wires. Doc No: ATS-638689100 Release Date: 02-23-07 UNCONTROLLED COPY Page 1 of 5 Revision: E Revision Date: 07-20-10 Fine Adjust Applicator for CP 0.6 mm Terminal DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH ROLLING TWISTING BEND WIRE CONDUCTOR DOWN CRIMP HEIGHT CUT-OFF TAB SEAM CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 98913 0.00-0.30 .000-.012 0.30 .012 0.20-0.60 .008-.024 64322 0.00-0.30 .000-.012 0.30 .012 0.20-0.60 .008-.024 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree Maximum Degree Maximum mm In mm In Seam shall not be open and no wire allowed out 98913 1 1.5 1.5 2 1.60 .063 1.70 .067 of the crimping area 64322 1 1.5 1.5 2 1.60 .063 1.70 .067 After crimping, the conductor profile should measure the following. Pull Force Wire Size Conductor Crimp Height Insulation Crimp Height (Ref.) Terminal Series No. Minimum 2 AWG mm mm In. mm In. N Lb. 18 1.00-1.10 .039-.043 2.30-2.45 .090-.096 90.0 20.25 20 0.98-1.08 .038-.042 1.95-2.10 .076-.083 75.0 16.90 98913 0.75 1.00-1.10 .039-.043 1.85-2.00 .073-.079 90.0 20.25 0.60 0.98-1.08 .038-.042 1.85-2.00 .073-.079 80.0 18.00 0.50 0.95-1.05 .037-.041 1.75-1.90 .069-.075 70.0 15.75 18 1.00-1.10 .039-.043 2.30-2.45 .090-.096 90.0 20.25 20 0.98-1.08 .038-.042 1.95-2.10 .076-.083 75.0 16.90 64322 0.75 1.00-1.10 .039-.043 1.85-2.00 .073-.079 90.0 20.25 0.60 0.98-1.08 .038-.042 1.85-2.00 .073-.079 80.0 18.00 0.50 0.95-1.05 .037-.041 1.75-1.90 .069-.075 70.0 15.75 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638689100 Release Date: 02-23-07 UNCONTROLLED COPY Page 2 of 5 Revision: E Revision Date: 07-20-10