63890-0009 Molex

Fine Adjust Applicator for MX150 Cable Seal Crimp Terminals FineAdjust Applicator Applicator Tooling Specification Order No. 63901-8000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE 2 Products: MX150 Cable Seal Receptacle Crimp Terminals, 14-16 AWG and 1.50 2.00 mm wires. Terminal Terminal Wire Size and Type Insulation Diameter Strip Length Series No. Order No. AWG mm mm In. mm In. UTX-14 2.34-2.49 .092-.098 TXL-14 2.54-2.69 .100-.106 34081 34081-3003 34083-3001 4.70-6.00 .185-.236 TXL-16 2.18-2.34 .086-.092 34083 34081-5001 AVSS 2.00 2.60-2.70 .102-.106 ISO 1.50 2.20-2.40 .087-.094 See crimp specification for the individual Insulation Diameter. Terminals were validated per USCAR-21 using the following wire specifications: M1L-123A (TXL), M1L-135A1 (UTX), M1L-126A1(metric) and JASO D 611(AVSS) Customers are required to complete validation testing based on their own tooling practices. DEFINITION OF TERMS TERMINAL WIDTH NOT TO EXCEED 2.62mm AFTER CRIMPING INSULATION CRIMP BEND UP THIS AREA ROLLING TWISTING STRIP LENGTH SEAL BELL MOUTH CONDUCTOR BRUSH BEND DOWN WIRE SEAM CONDUCTOR CRIMP CUT-OFF TAB Doc No: ATS-639018000 Release Date: 11-05-09 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 05-06-10 Fine Adjust Applicator for MX150 Cable Seal Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Maximum Terminal Series No. mm In. mm In. mm In. 34081 34083 0.30-0.70 .012-.028 0.50 .020 1.60 .063 0.40mm (.016) maximum exceeds above the conductor crimp height allowable. Bend up Bend down Twist Roll Punch Width (Ref) Seam Terminal Conductor Insulation Seam shall not be Series No. Degree Degree mm In mm In open and no wire allowed out of the crimping area 34081 34083 3 3 3 3 2.392 .094 3.551 .140 After crimping, the crimp profiles should measure the following: Conductor Wire Size and Type Pull Force Minimum Terminal Series No. Crimp Height Crimp Width AWG mm mm In. mm In. N Lb. UTX-14 1.60-1.70 .063-.067 2.35-2.55 .093-.100 180 40.5 TXL-14 1.60-1.70 .063-.067 2.35-2.55 .093-.100 180 40.5 34081 TXL-16 1.30-1.40 .051-.055 2.35-2.55 .093-.100 120 27.0 34083 AVSS 2.00 1.55-1.65 .061-.065 2.35-2.55 .093-.100 180 40.5 ISO 1.50 1.35-1.45 .053-.057 2.35-2.55 .093-.100 150 33.7 Insulation Wire Size and Type Insulation Diameter Terminal Series No. Crimp Height Crimp Width AWG mm mm In. mm In. mm In. UTX-14 2.34-2.49 .092-.098 3.70-3.90 .146-.154 3.55-3.75 .140-.148 TXL-14 2.54-2.69 .100-.106 3.85-4.05 .152-.160 3.55-3.75 .140-.148 34081 TXL-16 2.18-2.34 .086-.092 3.70-3.90 .146-.154 3.55-3.75 .140-.148 34083 AVSS 2.00 2.60-2.70 .102-.106 3.85-4.05 .152-.160 3.55-3.75 .140-.148 ISO 1.50 2.20-2.40 .087-.094 3.70-3.90 .146-.154 3.55-3.75 .140-.148 Wire Size and Type Cable Seal Terminal Series No. AWG mm Manufacturer and Part No. Color UTX-14 QSR E-1644-02 Yellow TXL-14 YAZAKI 7158-3033-40 Gray 34081 TXL-16 QSR E-1644-02 Yellow 34083 AVSS 2.00 YAZAKI 7158-3033-40 Gray ISO 1.50 QSR E-1644-02 Yellow Cable Seal Position On a Wire (Before crimping) Tool Qualification Notes: 0.70mm (REF) 1. Pull Force should be measured with no SEAL POSTION influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. WIRE INSULATION SEAL Doc No: ATS-639018000 Release Date: 11-05-09 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 05-06-10