63901-5270 Molex

Fine Adjust Applicator for 2.00mm (.079 ) Pitch Female Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63901-5200 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.00mm (.079 ) Pitch Female Crimp Terminal, 22-28 AWG. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A60 (1) Terminal (2) Series No. Order No. AWG mm mm In. mm In. mm In. 22 0.34 1.65 0.065 56134-8000 1.25-1.70 .049-.067 1.60-2.00 .063-.079 24 0.20 1.45 0.057 26 0.13 1.30 0.051 56134 22 0.34 1.65 0.065 0.90-1.70 .035-.067 1.60-2.00 .063-.079 24 0.20 1.45 0.057 56134-9000 26 0.13 1.30 0.051 28 (3) - - - - - - - (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD using UL1007 wire. (2) Overall insulation OD specification for terminal. (3) 28 AWG wire is not recommenced for use in this terminal, use 22-26 AWG wire for better crimp quality. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639015200 Release Date: 05-05-09 UNCONTROLLED COPY Page 1 of 5 Revision: A Revision Date: 05-05-09 Fine Adjust Applicator for 2.00mm (.079 ) Pitch Female Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 56134 0.05-0.40 .002-.016 0.30 .012 0.10-0.70 .004-.028 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be Degree Degree mm In mm In open and no wire allowed out of the crimping area 56134 1.20 .047 1.50 .059 3 3 3 6 After crimping, the crimp profiles should measure the following: Conductor Insulation Pull Force Terminal Wire Size Crimp Height Crimp Width (Ref) Crimp Height Crimp Width (Ref) Minimum Order No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 22 0.34 0.70-0.75 .028-.030 1.18-1.28 .046-.050 1.85-1.95 .073-.077 1.55-1.75 .061-.069 44.1 9.9 56134-8000 24 0.20 0.67-0.72 .026-.028 1.18-1.28 .046-.050 1.80-1.90 .071-.075 1.55-1.75 .061-.069 29.4 6.6 26 0.13 0.61-0.66 .024-.026 1.18-1.28 .046-.050 1.75-1.85 .069-.073 1.55-1.75 .061-.069 19.6 4.4 22 0.34 0.70-0.75 .028-.030 1.18-1.28 .046-.050 1.85-1.95 .073-.077 1.55-1.75 .061-.069 44.1 9.9 56134-9000 24 0.20 0.67-0.72 .026-.028 1.18-1.28 .046-.050 1.80-1.90 .071-.075 1.55-1.75 .061-.069 29.4 6.6 26 0.13 0.61-0.66 .024-.026 1.18-1.28 .046-.050 1.75-1.85 .069-.073 1.55-1.75 .061-.069 19.6 4.4 Tool Qualification Notes: 1. This Applicator was qualified to the above specifications with UL1007 wire. *An insulation diameter larger than .051 may cause the insulation grips to pierce the insulation on both sides of the insulation crimp. The customer should determine the suitability for their application. 2. Pull Force should be measured with no influence from the insulation crimp. 3. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639015200 Release Date: 05-05-09 UNCONTROLLED COPY Page 2 of 5 Revision: A Revision Date: 05-05-09