Hand Crimp Tool for Mini-Fit Jr. and Mini-Fit HCS Crimp Terminals ServiceGrade Hand Crimp Tool Specification Sheet Order No. 64016-0200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping For crimps conforming to WHMA-IPCA620 Class 2, use hand crimp tools 63819-0900, and/or 63819-1000. SCOPE Products: Mini-Fit Jr. and Mini-Fit HCS, Male and Female Crimp Terminals 16 - 28 AWG. Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. Maximum Series No. AWG mm mm In. mm In. 39-00-0078 39-00-0158 39-00-0218 39-00-0080 39-00-0168 39-00-0448 16 1.3 39-00-0090 39-00-0180 39-00-0094 39-00-0186 39-00-0142 39-00-0212 3.10 .122 3.00-3.50 .118-.138 39-00-0039 39-00-0164 39-00-0429 39-00-0056 39-00-0182 39-00-0441 5556 1820 0.80-0.50 39-00-0060 39-00-0195 40-13-0852 39-00-0074 39-00-0208 39-00-0154 39-00-0214 39-00-0047 39-00-0156 39-00-0066 39-00-0166 39-00-0086 39-00-0184 22-28 0.35-0.08 1.80 .071 2.79-3.30 .110-.130 39-00-0092 39-00-0210 39-00-0140 39-00-0435 39-00-0082 39-00-0125 39-00-0084 39-00-0131 16 1.3 39-00-0096 39-00-0224 3.10 .122 3.00-3.50 .118-.138 39-00-0041 39-00-0076 39-00-0220 5558 1820 0.80-0.50 39-00-0054 39-00-0121 39-00-0431 39-00-0062 39-00-0127 40-13-0854 39-00-0049 39-00-0098 39-00-0216 39-00-0068 39-00-0123 39-00-0222 22 - 28 0.35-0.08 1.80 .071 2.79-3.30 .110-.130 39-00-0088 39-00-0129 39-00-0433 30490 30490-1012 30490-2012 18-20 0.80-0.50 3.10 .122 3.00-3.50 .118-.138 44476-3112 16 1.3 44476 3.10 .122 3.00-3.50 .118-.138 44476-1112 44476-1212 18-20 0.80-0.50 44478-3112 16 1.3 44478 3.10 .122 3.00-3.50 .118-.138 44478-1112 18-20 0.80-0.50 44485-3212 44485-3312 44485-3412 16 1.3 44485 3.10 .122 3.00-3.50 .118-.138 44485-1212 44485-1312 44485-1412 18-20 0.80-0.20 45750-3112 45750-3212 16 1.3 45750 3.10 .122 3.00-3.50 .118-.138 45750-1111 45750-1211 18-20 0.80-0.50 46012-3142 46012-3242 16 1.3 46012 3.10 .122 3.00-3.50 .118-.138 46012-1142 46012-1242 18-20 0.80-0.50 Doc No: ATS-640160200 Release Date: 02-27-09 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 02-27-09 Hand Crimp Tool for Mini-Fit Jr. and Mini-Fit HCS Crimp Terminals Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. Maximum Series No. AWG mm mm In. mm In. 46018-3542 16 1.3 46018 3.10 .122 3.00-3.50 .118-.138 46018-1541 18-20 0.80-0.50 46083-3112 46083-3122 46083-3212 16 1.3 46083-1111 46083-3222 46083 3.10 .122 3.00-3.50 .118-.138 46083-1211 18-20 0.80-0.50 46083-1121 46083-1221 46098-3542 16 1.3 46098 3.10 .122 3.00-3.50 .118-.138 46098-1541 18-20 0.80-0.50 For the 22 and 24AWG terminals in this series use hand crimp tool 63819-0900 Crimping Information: Crimp the terminal and appropriate gauge wire in the specified profile. Crimp profile A is for small-insulation terminals (do not crimp 22 or 24 AWG from an 18-24 AWG terminal in this profile). Wire Size Pull Force Min. Tool Crimp Profile Terminal Series No 2 AWG mm N Lb. A B C 16 1.30 68.5 15.40 X 18 0.80 88.0 19.80 X 20 0.50 58.7 13.20 X 5556, 5558 22 0.35 39.1 8.80 X 24 0.20 29.3 6.60 X 26 0.12 22.2 5.0 X 28 0.08 13.3 3.0 X 18 0.80 88.0 19.80 X 30490 20 0.50 58.7 13.20 X 16 1.30 68.5 15.40 X 44476, 44478,45750 18 0.80 88.0 19.80 X 20 0.50 58.7 13.20 X 16 1.30 68.5 15.40 X 44485 18 0.80 88.0 19.80 X 20 0.50 58.7 13.20 X 16 1.30 68.5 15.40 X 46012, 46018, 46083,46098 18 0.80 68.5 15.40 X 20 0.50 58.7 13.20 X Pull force test samples should not have the wire insulation crimped. Doc No: ATS-640160200 Release Date: 02-27-09 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 02-27-09