CD-720PV8-2 Panduit

CT-720 INSTALLATION TOOL: OPERATING INSTRUCTIONS COPPER LUGS AND SPLICES ALUMINUM LUGS AND SPLICES NUMBER OFCOMPRESSIONS NUMBER OF COMPRESSIONS DIE COLOR DIE COLOR DIE DIE PER WIRE PER WIRE CODE AND WIRE CODE AND WIRE PART PART LCA/LCAN LCB INDEX SIZE INDEX SIZE LCAS NUMBER NUMBER LCD/LCDN LCC/LCCN LAA LAB SA NUMBER NUMBER SCSS SCS SCL RED P21 8 1 1 2 BLUE P24 6 1 1 2 GREY P29 6 2 2 CD-720-1 CD-720-1 GREY P29 4 1 1 2 BROWN P33 2 1 1 2 GREEN P37 1 1 1 2 GREEN P37 4 2 2 PINK P42 1/0 1 1 2 PINK P42 2 3 3 FIGURE 1 CD-720-2 CD-720-2 BLACK P45 2/0 2 2 3 GOLD P45 1 3 3 ORANGE P50 3/0 2 2 3 TAN P50 1/0 3 3 3 PURPLE P54 4/0 2 2 3 OLIVE P54 2/0 3 3 3 CD-720-3 CD-720-3 YELLOW P62 250 2 2 4 RUBY P62 3/0 4 4 4 CD-720-4 WHITE P66 300 2 4 CD-720-4 WHITE P66 4/0 4 4 4 CD-720-5 RED P71 350 2 4 CD-720-5 RED P71 250 4 4 4 CD-720-6 BLUE P76 400 2 4 CD-720-6 BLUE P76 300 4 4 4 CD-720-7 BROWN P87 500 2 4 CD-720-7 BROWN P87 350 4 4 4 RED PV8 8 Pan-Term BLUE PV6 6 CD-720PV8-2 VINYL INSULATED TERMINALS YELLOW PV4 4 ONLY RED PV2 2 0 10 13 TOOL ADJUSTMENT: DIE SELECTION: ADJUST TOOL WITH ANY CD-720 DIE INSTALLED BY LAYING TOOL ON A FLAT SURFACE AND CLOSING MATCH COLOR ON COMPRESSION POCKET TO WARNING: HANDLES UNTIL JAW JUST CONTACTS DIE. COLOR ON CONNECTOR SEE CHART ABOVE. DO NOT USE THIS TOOL MEASURE DISTANCE BETWEEN TIPS OF GRIPS AS SHOWN IN FIGURE 1. TOOL IS PROPERLY ADJUSTED WHEN ON LIVE ELECTRICAL DISTANCE MEASURED IS BETWEEN 10 (254 mm) AND 13 (330 mm). USE SCALE PROVIDED ABOVE. CIRCUITS IF LESS THAN 10, TURN ADJUSTMENT SCREW CLOCKWISE IF MORE THAN 13, TURN COUNTERCLOCKWISE. DIE INSTALLATION: TOOL OPERATION: TO INSTALL CD-720 SERIES DIES, OPEN HANDLES INSERT BARED CONDUCTOR INTO CONNECTOR. UNTIL FULLY EXTENDED. LOCATE CONNECTOR IN COMPRESSION POCKET SO THAT DIE IS BETWEEN COMPRESSION BANDS ON INSERT DIE INTO RECESS IN TOOL HEAD WITH CONNECTOR. SELECTED COMPRESSION POCKET FACING JAW. COMPLETELY CLOSE HANDLES. REPEAT OPERATION FOR CONNECTORS THAT REQUIRE MORE THAN FIGURE 2 ALIGN HOLE IN DIE WITH DIE RETENTION SCREW ONE COMPRESSION. AND FIRMLY TIGHTEN SCREW. CHECK THAT TOOL IS PROPERLY ADJUSTED AS TOOL MAINTENANCE: INSTRUCTED. LUBRICATE PIVOT PINS ONCE A MONTH WITH SAE 20 OR EQUIVALENT MACHINE OIL. 2015 Panduit Corp. Page: 1 of 2 PA24517A01 03 11/2015 CT-720 INSTALLATION TOOL: MAINTENANCE AND INSPECTION INSTRUCTIONS Maintenance and Inspection procedures should be performed at least once a month, whenever LUBRICATION damage has occurred, or as often as operating conditions warrant. 1. Wipe tool and dies clean with a lint free cloth. 2. Lubricate pivot pins with SAE20 or equivalent machine oil. VISUAL INSPECTION 1. Visually inspect tool for missing or loose pins and connecting hardware. 2. Visually inspect the installing dies for worn, chipped or cracked surfaces. Damaged dies are CT-720 DIE CLOSURE RANGE TABLE objectionable and may go undetected when gauging the die closure (see chart below). DIE PART COLOR CODE & DIA.D NUMBER INDEX NUMBER MIN.- MAX. 3. If parts are missing or damaged, contact your local Panduit Sales Office for information on repair or replacement of tools. RED P21 .195 - .211 CAUTION BLUE P24 .224 - .240 Panduit tools CT-720-3CC and TOOL ADJUSTMENT CD-720-1 CT-720-7CC are equipped with GREY P29 .254 - .271 1. Insert die into recess and firmly tighten die retention screw. a controlled cycle 2. Lay tool on flat surface and close handles until jaw just contacts die. Measure distance between BROWN P33 .303 - .321 mechanism. Keep fingers grips as shown in Figure 1. This distance should measure between 10 and 13 . clear of die closure during GREEN P37 .344 - .364 3. If distance is less than 10 , turn adjustment screw clockwise if more than 13 , turn screw gauging procedure. PINK P42 .393 - .413 counterclockwise. CD-720-2 BLK/GLD P45 .412 - .433 DIE CLOSURE GAUGING ORN/TAN P50 .479 - .502 NOTE: Die closure gauging requires a pair of precision calipers capable of PUR/OLV P54 .522 - .545 CD-720-3 accurately measuring inside pocket dimensions. YEL/RBY P62 .574 - .599 1. Clean the die surfaces before gauging. CD-720-4 WHITE P66 .654 - .682 2. Close handles until jaw and die are fully bottomed. CD-720-5 RED P71 .692 - .720 3. Using precision calipers, measure the die pocket (ensure the measurement is taken across the CD-720-6 BLUE P76 .757 - .787 parallel surfaces of the die) as shown in Figure 3. CD-720-7 BROWN P87 .885 - .919 RED PV8 .273 - .287 BLUE PV6 .317 - .331 CD-720PV8-2 YELLOW PV4 .381 - .395 RED PV2 .464 - .479 FIGURE 3 CT-720 ACCESSORIES: 4. Compare the measured value to the CT-720 die closure range table on the right. C-720 Metal Carrying Case 5. If the measured value falls into the specified range, the die closure is dimensionally correct. If the CC-720 Controlled Cycle Mechanism measured value is out of range, contact Panduit Tool Service Department at: 1-888-506-5400, ext. 83255. 2015 Panduit Corp. Page: 2 of 2 PA24517A01 03 11/2015