PA23829A01 Rev.: 05 3-2017 CT-1701 OPERATION INSTRUCTIONS Panduit Corp. 2017 Contour Crimp COPPER COMPRESSION CONNECTOR Figure 1 CONTROLLED CYCLE CRIMPING INSTRUCTIONS Rotating Crimp Die Wheel CRIMPING TOOL 1. With the handles in the open position, depress die release and rotate die to desired Crimp Die Release Push Button pocket. The pocket will lock in place when Crimps Panduit 10 - 2 AWG an audible click is heard (Die index number CRIMP POCKETS FOR Panduit appears to the left of corresponding pocket). non-insulated P series terminals and Compression Connectors. 14 - 10 AWG copper Refer to product packaging for CAUTION: Do not cycle tool unless the wire range and proper crimp code conductor lugs. die release button has seated and the die pocket. Crimp pockets are has locked in place. Includes 5-position, rotating die. identified with applicable die index number. Refer to product packaging for selection of Provides UL Listed and CSA Certified terminations the proper crimp pocket. Place the desired with applicable Panduit terminals. compression connector in the crimp pocket Controlled cycle mechanism (See Fig. 2). prevents tool from opening Part No. CT-1701 before crimp cycle is complete. 2. Close handles until the connector is held OPERATION INSTRUCTIONS snugly in positiondo not deform the Manual release lever, push barrel. forward in the event that 3. Insert the stripped wire into the connector controlled cycle mechanism until the wire stops. Refer to product must be released. packaging for wire strip length. Figure 2 4. Crimp the connector by closing the handles until the controlled cycle mechanism Cushioned Handle Grips releases. Repeat this operation for the compression connectors that require more than one compression. Upon release, the handles will open automatically and the crimped connector can be removed. After crimping, inspect that the crimp is centered on the barrel in order to achieve optimal pullout performance. CAUTION: Verify power is OFF before working on wiring with this tool. The cushioned grips are for the users com- fort, and are not intended to insulate against shock while working on live electrical circuits. Technical Support: Email: Tel: 1-800-777-3300 techsupport panduit.com EU Website: www.panduit.com/emea Panduit Europe EMEA Service Center www.panduit.com EU Email: emeatoolservicecenter panduit.com Tel: +31 546 580 452 Fax: +31 546 580 441 Page: 1 of 2 Panduit Corp. 2017 OPERATION INSTRUCTIONS CT-1701 INSPECTION/MAINTENANCE NEWTOOLS - IN-SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE: BEFOREPLACINGINTOSERVICE: It is recommended that each operator of the tool be made aware of-and All Panduit crimping tools are calibrated and inspected before they are responsible for following these maintenance steps.: shipped from the factory. All new tools should be inspected before being used. In-service tools should be cleaned and inspected at least ONCE AMONTH. New tools are shipped, factory lubricated, in protective packaging. After To clean-wipe with a clean cloth. inspection, simply clean any excess oil from the crimping dies and place into In-service tools should be lubricated ONCEAWEEK, and after every service. cleaning. Lubricate all pins, pivots and bearing surfaces with DOW When the tool is not in use, keep the handles closed to prevent objects from CORNING Molykote BR2 Plus. Do not use oil excessively. becoming lodged in the crimping area. Store the tool in a clean, dry area. Be sure to clean any excess oil from the crimping dies before using. Molykote BR2 Plus is the Registered Trademark of DOWCORNING Table 1 DIECLOSUREINSPECTION DIE CLOSURE GO / NO GO GAGE MEMBERS - TOOL NO. CT-1701 Die closure is measured by using GO/NO GO gage members (dimensions listed in Table 1). VISUAL INSPECTION 1. Visually inspect the tool for missing or loose pins, then close the tool and note the return action of the handles. 2. Inspect the crimping dies for worn, chipped or broken edges. ENGLISH GO / NO GO GAGE MEMBERS METRIC GO / NO GO GAGE MEMBERS DIE INDEX 3. If parts are missing, defective or damaged, NUMBER G Dia. (GO) NG Dia. (NO GO) G Dia. (GO) NG Dia. (NO GO) contact Panduit Customer Service or Panduit EMEA Service Center for information on repair or replacement of tools. P10 0.099 0.109 2,51 mm 2,76 mm P8 0.179 0.201 4,54 mm 5,10 mm TROUBLESHOOTING P6 0.217 0.238 5,51 mm 6,04 mm PRELOAD FORCE INSPECTION P4 0.273 0.295 6,93 mm 7,49 mm 1. Close the handles until the controlled cycle P2 0.351 0.374 8,91 mm 9,49 mm mechanism is engaged, but before the mechanism releases. 1. Clean the crimping dies and gage member surfaces. 2. Apply a force to the handles 1-1/4 (32 mm) from the end of the handles, until the 2. Close the tool handles until the crimping dies are bottomed and the controlled cycle mechanism controlled cycle release mechanism releases. Keep the handles closed together. releases. Record the reading using a force 3. Using the appropriate gage member, attempt to insert the NOGOgage into the die opening. The NO gauge. GO side may partially enter the die closure but must NOT pass completely through. Perform this test 3. The force required to release the controlled for all three crimp pockets. cycle release mechanism should be a minimum of 15 pounds-force (67 N). If the 4. Repeat Step 3 with the appropriate GO gage for all three crimp pockets. The GO side must enter force required is less than 15 pounds-force and pass completely through the die closures. (67 N), contact Panduit Customer Service, or 5. If both gage conditions are met, the tool is dimensionally correct. If either condition fails, contact Panduit EMEA Service Center for technical assistance. Panduit Customer Service, or Panduit EMEA Service Center for technical assistance. Page: 2 of 2