Harness Board Accessories Complementary Products from Panduit Fully Automatic Cable Tie Installation Systems A complete single-source solution for high volume harnessing, assembly, fastening, and packaging applications. With cycle times of less than one second, the systems are up to six times faster than conventional manual cable tie installations. Harness Board Accessories Panduit harness board accessories allow an installer to quickly configure a specific arrangement of wires, to aid in required wire bundling and termination. Panduits comprehensive line of harness board accessories can significantly reduce the labor input required for field installation of Bundling Systems Bundling and Mounting System PAT/Robot Integration Kit wires and cables and simplify harness board operations. These products hold wire bundles at a uniform height from a harness Abrasion Protection Products board to ease manual or automatic cable tie installation. These accessories help maintain end product consistency, reduce costly Panduit Abrasion protection products provide an economical and easy way to insulate, protect, bundle, and color-code components and cable. A wide variety of sizes and materials are available to meet a broad range of indoor and rework and maximize workplace safety. outdoor applications. Key Features Benefits Comprehensive and versatile offering ensures there is a product to fit virtually Large selection of every harness board application board-mounted accessories Panduit harness board accessories can be used to manage wire A wide range of sizes configurations up to 2 inches bundle diameter for maximum flexibility Pan-Wrap Split Harness Wrap Corrugated Loom Tubing Braided Expandable Sleeving Spiral Wrap Accessories space the wire bundle at a uniform distance and height from the Uniform standoff height harness board to allow simple cable tie application using manual or automatic Terminals, Disconnects, Ferrules and Splices tooling to speed installation Connectors are available loose piece for manual installation and continuously molded for high volume automated installation. Panduit mounts can be integrated into the wiring harness at the harness Mounts designed to work with Panduits manual and automated installation tooling improve productivity and reliability for industrial settings. board to simplify deploying the harness onto the finished assembly to harness board accessories speed installation Harness board accessories hold the wires in a tight bundle, yet allow Snap-in, snap-out functionality completed harness to be easily removed by lifting upward on the harness Individual wires are held in the bundle to maintain harness structure while Spring wire breakout and wire allowing consistent termination of wires end holders Wide Variety of Terminals, 4-Ton Press and Reel Smart Continuously Disconnects, and Splices Universal Applicator Molded Connectors Dimensions are in inches (Dimensions in parentheses are metric) WORLDWIDE SUBSIDIARIES AND SALES OFFICES PANDUIT CANADA PANDUIT EUROPE LTD. PANDUIT SINGAPORE PTE. LTD. PANDUIT JAPAN PANDUIT LATIN AMERICA PANDUIT AUSTRALIA PTY. LTD. Markham, Ontario London, UK Republic of Singapore Tokyo, Japan Jalisco, Mexico Victoria, Australia cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com Phone: 800.777.3300 Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.33.3777.6000 Phone: 61.3.9794.9020 For a copy of Panduit product warranties, log on to www.panduit.com/warranty 2010 Panduit Corp. For more information ALL RIGHTS RESERVED. Printed in the U.S.A. Visit us at www.panduit.com Product Bulletin Number SA-WACB20 Contact Customer Service by email: cs panduit.com Replaces SA101N556-WA or by phone: 800-777-3300 and reference WACB20 8/2010 www.panduit.comHarness Board Accessories Wire Routing Harness Board Accessories Wire Retainers Corner Posts Elastic Retainers Designed to pre-form tight bundles at harness corners Top arm rotates upward for easy removal of completed harness Cable bundles are formed as individual wires are inserted The elastic band is replaceable and breakouts Completed bundles can be easily removed A Replacement Elastic .172 (4.4) Dia. Hole .172 (4.4) Dia. Hole For economy, the Part Pkg. 1.88 elastic band can Number Qty. (47.8) 1.35 be replaced in the 1.08 C RER.5E-X 10 (34.4) .90 .88 RER Elastic (27.4) .56 RER.75E-X (22.9) (22.4) 10 Retainers without (14.2) RER1.25E-X 10 removing the RER2.0E-X 10 1.18 1.60 1.11 1.52 RER base. RER.50 1.25 RER2.0 (30.0) (40.8) (28.2) (38.6) B CPH CPL Max. Bundle Length Width Height Std. Std. Diameter A B C Mounting Pkg. Ctn. Max. Bundle Std. Std. Part Number In. mm In. mm In. mm In. mm Material Color Method Qty. Qty. Diameter Pkg. Ctn. RER.5-S6-X 0.50 12.7 1.18 30.0 0.84 21.3 1.89 48.0 10 50 Part Number In. mm Material Color Mounting Method Qty. Qty. Black Base, RER.75-S6-X 0.75 19.0 1.18 30.0 1.12 28.4 2.21 56.1 10 50 CPH.75-S8-X Two 6 (M3) Nylon White Arm Nylon 6.6 .75 19.0 Black Two 8 (M4) Screws 10 100 RER1.25-S6-X 1.25 31.8 1.18 30.0 1.64 41.7 2.86 72.6 Screws 10 50 6.6 CPL.75-S8-X RER2.0-S6-X 2.00 50.8 1.31 33.3 2.81 71.4 3.94 100.2 Natural 10 50 T-Junction Fixture Elastic Retainers Low Profile Forms cable junctions Fixture moves down for easy harness removal Cable bundles are formed as cable bundles are inserted Completed bundles can be easily removed 1.12 (28.4) C B .75 (19.0) (Dia) 1.39 .12 (3.0) (35.1) A .70 (17.8) Max. Bundle Length Width Height Std. Std. Max. Bundle Diameter A B C Std. Std. Mounting Pkg. Ctn. Diameter Mounting Pkg. Ctn. Part Number In. mm In. mm In. mm In. mm Material Color Method Qty. Qty. Part Number In. mm Material Color Method Qty. Qty. ER.5-E4-X .50 12.7 1.96 49.8 .56 14.2 1.00 25.4 10 100 Two 6 (M3) Nylon 6.6 Black TJF-X 1.34 34.0 Nylon 6.6 and Nickel Black Nail 10 100 ER1.25-E4-X 1.25 31.8 2.90 73.7 .95 24.1 2.00 50.8 Screws 10 100 Plated Steel Bundle Retainers Harness Board Nails Funnel entry allows fast cable insertion Color: Black Speed routing of wires Smooth finish on nails prevents abrasion to wire jackets Completed bundles can be easily removed Uniform driving depth is insured by a collar stop B .78 2.25 (19.8) 2.18 C (57.2) A A (55.4) .44 A 2.56 (11.2) 2.50 (65.0) A (63.5) BR.5 and BR.75 BR2 BR2-1.3 Standoff Length Overall Length Thickness Max. Bundle Height Std. Std. Std. Std. A B C Diameter A Mounting Pkg. Ctn. Mounting Pkg. Ctn. Part Number In. mm In. mm In. mm Material Method Qty. Qty. Part Number In. mm In. mm Material Method Qty. Qty. HBN.75-T .75 19.1 1.40 35.56 .07 1.9 200 1000 BR.5-E6-C 0.50 12.7 1.07 27.2 100 500 Impact Resistant Two 6 (M3) Screws BR.75-E6-C 0.75 19.0 0.95 24.1 Nylon 6.6 100 500 HBN1-T1.0025.41.6541.91.071.9 2001000 BR2-1.3-X 2.00 50.8 1.32 33.5 Two 1/4 (M6) Screws 10 10 HBN1.5-T 1.50 38.1 2.16 54.86 .08 2.1 200 1000 BR2-1.3-A-X 2.00 50.8 1.35 34.3 Rubber Adhesive Tape 10 10 Nickel Plated Hammered into HBN2-T 2.00 50.8 2.66 67.56 .09 2.4 200 1000 BR2-1.5-X 2.00 50.8 1.59 40.4 Glass Filled Nylon 6.6 10 10 Steel harness board HBN2.5-T 2.50 63.5 3.16 80.26 .11 2.8 200 1000 BR2-4-X 2.00 50.8 4.06 103.1 Two 1/4 (M6) Screws 10 10 HBN3-T 3.00 76.2 3.67 93.22 .12 3.0 200 1000 BR2-6-X 2.00 50.8 6.02 152.9 10 10 HBN4-T 4.00 101.6 4.67 118.62 .14 3.7 200 1000 2 3