Large Ferrule Crimping Dies Spe C i F i C a tion SH eet specifications Large Ferrule Crimping Dies Large ferrule crimping dies shall be designed to snap into the 2 Wire size AWG (mm ) battery powered crimping tool CT-3001 or CT-3001/E and shall 1 1/0 (50): CD-2001-F87 have a cycle time of three seconds. These crimping dies shall be 2/0 (70): CD-2001-F89 used to install ferrules onto the stripped ends of 1 AWG to 3/0 (95): CD-2001-F90 500 kcmil flexible cable, classes DLO, H, I, K, and M. The ferrules 4/0 250 shall be used to manage the individual wire strands comprising kcmil (120): CD-2001-F91 the bundle and prevent broken and turned back strands. Ferrules 300 kcmil (150): CD-2001-F92 on mechanically terminated cable shall prevent generation of 350 kcmil (185): CD-2001-F93 excessive heat. Ferrule crimping dies shall provide sufficient 400 500 kcmil (240): CD-2001-F94 wire pullout tensile force and shall reduce the cables outer profile to less than the ferrules outside diameter. These crimping Related Products dies and ferrules shall be used to improve the efficiency and reliability of electrical distribution panels, switchgear, MCC Large Ferrules Non-Insulated panels, and transmission stations. 2 Wire size AWG (mm ) 1 1/0 (50): F87-18-C technical information 1 1/0 (50): F87-22-C 1 1/0 (50): F87-25-C Die dimensions: See table on next page 1 1/0 (50): F87-32-C Die life: 50,000 cycles 2/0 (70): F89-25-L 2/0 (70): F89-32-L Material: 4140 Steel/RC 32-35 3/0 (95): F90-25-L 3/0 (95): F90-30-L Mounting style: Snap-in 3/0 (95): F90-32-L Plating: Chrome 4/0 250 kcmil (120): F91-32-L Weight approximately: 0.65 lb. per die set 4/0 250 kcmil (120): F91-40-L 300 kcmil (150): F92-32-L 300 kcmil (150): F92-38-L key features and benefits 350 kcmil (185): F93-32-Q Interchangeable dies Allows the use of one power tool for multiple wire sizes 350 kcmil (185): F93-40-Q 400 500 kcmil (240): F94-40-Q Snap-in mounting Delivers less than a 20 second exchange of die sets Large Insulated Ferrules no tools needed for additional labor savings DIN End Sleeve 2 Durable material Chrome plated steel to insure up to 50,000 cycles and protection Wire size AWG (mm ), against corrosion DIN color 1 1/0 (50) Blue: FSD87-20-L Impressed die Provides a quick post crimp inspection of ferrule for superior 1 1/0 (50) Blue: FSD87-25-Q index number performance and quality assurance 2/0 (70) Yellow: FSD89-20-Q Single stroke, 2.9 second cycle time, 26% faster than most comparable tools to 2/0 (70) Yellow: FSD89-27-Q short cycle time deliver quick and quality terminations 3/0 (95) Red: FSD90-25-Q 4/0 250 Die closure Designed to minimize the profile of the crimped end of wire to kcmil (120) Blue: FSD91-27-Q assist feeding into connector wire entries 300 kcmil Die sets for A wide range of the wire types and sizes for use in a variety (150) Yellow: FSD92-32-Q 1 AWG to 500 kcmil of applications 6-Ton, In-Line Crimping Tool, Die Type, 6-ton tool Provides sufficient compression of ferrules during crimping to Lithium-Ion Powered Hydraulic frame of CT-3001 prevent wire pullout and deliver a secure connection Charger Voltage 120 VAC: CT-3001 applications 230 VAC: CT-3001/E Panduit large ferrules and crimping power distribution blocks, and other dies are designed for electrical distribution devices. The mechanical connectors panels, switchgear, motor control centers can have circular or square wire entries (MCC), transmission stations, and other and terminate conductors with a screw, applications that use large flex cable, screw-cage, or spring. The use of ferrules 1 AWG to 500 kcmil, classes DLO, H, I, K, and their proper installation improves the and M. These ferrules are used to improve efficiency, equipment reliability, and safety the quality and the installation of flex cable of the termination and overall equipment. in a variety of mechanical connectors, which The use of ferrules in industrial control are found on circuit breakers, contactors, panels is in accordance with UL 508A. www.panduit.comLarge Ferrule Crimping Dies Used Wire Height Height Height Height with Wire Size Size Width A Width A Top B Top B Bottom C Bottom C Depth Depth Ferrule Part Number Tool* (AWG) (mm) Series (In.) (mm) (In.) (mm.) (In.) (mm) (In.) (mm) CD-2001-F87 CT-3001 1 AWG 1/0 50.0 F87, FSD87 1.18 30.1 1.97 50.2 1.52 38.7 1.25 31.8 CD-2001-F89 CT-3001 2/0 70.0 F89, FSD89 1.18 30.1 1.93 49.0 1.52 38.7 1.25 31.8 CD-2001-F90 CT-3001 3/0 95.0 F90, FSD90 1.18 30.1 1.91 48.6 1.52 38.7 1.25 31.8 CD-2001-F91 CT-3001 4/0 250 kcmil 120.0 F91, FSD91 1.18 30.1 1.86 47.2 1.52 38.7 1.53 38.9 CD-2001-F92 CT-3001 300 kcmil 150.0 F92, FSD92 1.18 30.1 1.83 46.5 1.52 38.7 1.53 38.9 CD-2001-F93 CT-3001 350 kcmil 185.0 F93 1.18 30.1 1.75 44.5 1.58 40.1 1.53 38.9 CD-2001-F94 CT-3001 400 500 kcmil 240.0 F94 1.18 30.1 1.63 41.4 1.60 40.6 1.53 38.9 *Compatible with the CT-2001 and CT-3001/E B C A WOrldWide sUBsidiAries ANd sAles OFFiCes PANdUit CANAdA PANdUit eUrOPe ltd. PANdUit siNgAPOre Pte. ltd. PANdUit JAPAN PANdUit lA tiN AMeriCA PANdUit AUstrAliA PtY. ltd. Markham, Ontario london, UK republic of singapore t okyo, Japan guadalajara, Mexico victoria, Australia cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com Phone: 800.777.3300 Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.33.3777.6000 Phone: 61.3.9794.9020 For a copy of Panduit product warranties, log on to www.panduit.com/warranty For more information 2014 Panduit Corp. All rights reserved. Visit us at www.panduit.com tMSp08--WW-enG Contact Customer Service by email: cs panduit.com replaces tMsP06--sA-eNg or by phone: 800.777.3300 5/2014