Product Bulletin Reel Smart Automated Termination System Related Products Continuously Molded Ferrules Tooling Options Complete your harness assembly with: Semi-Automated Ferrule Strip and Crimp Tool Harness Board System Reel Smart Automated Part Number: CP-881 Modular, reusable solution consists of grid tiles and specially designed, repositionable accessories that improve productivity Termination System Key Features and Benefits: Easy twist and lock in place accessories allows for faster routing of wires and design flexibility Automated processing delivers: Quick setup and changeover Wire termination methods are labor intensive requiring the use of hand -Wire stripping -Ferrule applicator and wire tools which provide: slower production, a less reliable electrical connection, -Ferrule placement stripping die sets are designed and an increased risk of repetitive motion injuries. With competitive automation -Ferrule crimping to easily be removed 65% 18% 50% -Over six times faster than manual production and installed systems, each terminal requires a separate tooling applicator adding cost and COST FASTER LESS -Process cycle time 1.5 seconds complexity to the operation. -Provides product changeover wire harness square footage space Continuously Molded Ferrules in less than ten seconds to improve productivity REDUCTION The Panduit Reel Smart Automated Termination System provides -Size 20 14 AWG (0.5 2.5 mm) and reduce setup time compared to traditional build times associated with a safe, reliable, and efficient electrical termination with the flexibility -Mini-reels of 500 to 1000 pieces nail and board methods storing plywood Digital LCD cycle counter with reset button of a single tooling applicator. Your production will receive all the -Bulk reels of 1500 to 3000 pieces Lightweight with built-In carrying handle for ease of movement -Reduces production changeover and downtime Automatic Cable Tie Installation Systems and Reel-Fed Cable Ties benefits of maximized productivity, operator safety, reliability, and tooling options that provide flexibility and versatility. Engineered for high-volume efficiency and operator ease to minimize installed costs and boost profits Universal Crimp Applicator for Ferrules Maximized Productivity and Operator Safety Reducing Manufacturing Costs and Risk Schleuniger Part Number: UNI-A FA Reduce reel-change downtime with Panduit continuous, reel-fed cable ties Cycle times of less than one second are up to six times faster than using hand tools Key Features and Benefits: LESS THAN Automated design reduces operator fatigue and repetitive motion injuries to increase productivity Schleuniger Lightweight constructions for easy handling and highest precision Reels of up to 3,000 continuously molded terminals reducing the need to change reels and limiting downtime 6X 1 Image to come Standard tool-less, incremental crimp height adjustment (micro-adjust) FASTER SECOND Front adjustable transport feed Reliability than conventional Wrap, tension and cut cable Mechanical ejector design avoiding dual crimping Bench press displays system performance provides production data and reporting, including error detection and cycle count cable tie installation ties in less than 1 second Continuously Molded Ferrules systems Tool crimp height adjustment feature allows users to easily set and maintain desired crimp height for consistent electrical -Size 20 14 AWG (0.5 2.5 mm) crimp performance -Bulk reels of 1500 to 3000 pieces Continuously molded carrier strip on reel fed terminals guarantees alignment in applicator, assuring proper location every Works with Schleuniger UniCrimp 200 Bench Top Press and CST systems Identification time, thereby reducing downtime Ideal for 150,000+ crimps per year Proper wire harness identification improves quality assurance and ensures compliance with industry standards Flexibility and Versatility Desktop printers and labeling software provide fast, high-quality label production Applicator automatically adjusts feed stroke to the correct pitch and length for the entire product line of over 400 Additional Tooling Options continuously molded terminals Available in a wide variety of materials for wire and cable identification, including Wire Stripping Machine heat shrink labels, self-laminating labels, turn-tell labels, and marker plates Versatility of applicator allows use in either bench press, or commercially available Automatic Wire Processing machines Schleuniger Part Number: UniStrip 2300 Applicator does not need to be removed from press, when terminating different size terminals Reduce time for The Schleuniger UniStrip 2300 programmable stripping machine strips wires ranging in size from 0.03 6 mm (32 10 labeling by up to 75% AWG) and jacketed cables up to 5.5 mm (0.22 ) in diameter. This innovative machine does not require any mechanical Reel Smart Universal Applicators adjustments to process different wire sizes. Panduit CA9 EZAIR or CA-800EZ Universal Applicator can terminate the entire Panduit Reel Smart product offering, by simply Abrasion Protection Overview: changing to the appropriate die set. This greatly reduces set-up and maintenance time, increasing productivity. The CA9 universal No mechanical adjustments required when changing wire sizes Insulate, protect, and color code wires to help ensure high-quality applicators terminal feed mechanism is pneumatic driven, while the CA-800EZ system requires electric power only. This provides performance even in demanding environments Touch screen user interface with intuitive simple programming Schleuniger versatility to meet the customers individual facility requirements. Very sensitive trigger sensor works great for small, flexible wires Choose from Pan-Wrap , spiral wrap, corrugated loom tubing and braided sleeving, and Image to come Either applicator can be used in the Schleuniger UniCrimp 200 Press. Additionally, the CA9 applicator can also be used with the Can strip inner conductors of jacketed cables with short break out length heat shrink lower cost, entry level Schleuniger UniCrimp 100 Press with air feed kit. The CA9 EZAIR Universal Applicator can be incorporated Protect from vibration Preprogrammed cable library in Cut, Strip, and Termination equipment (CST). This automated universal applicator/press system provides flexibility, versatility and environmental factors and reliability resulting in lower total cost of ownership. Bundle and route wires Pull Testing Machine and cables efficiently Key Features Benefits Schleuniger Part Number: PullTester 20 The Schleuniger PullTester 20 is an economical motorized benchtop device for measuring pull forces of electrical crimp Designed to terminate all continuously molded terminals, disconnects, and splices in reels WORLDWIDE SUBSIDIARIES AND SALES OFFICES High volume applications of 3,000 or 5,000 for high volume applications connections as well as ultrasonic metal welding connections. PANDUIT CANADA PANDUIT EUROPE LTD. PANDUIT SINGAPORE PTE. LTD. PANDUIT JAPAN PANDUIT LATIN AMERICA PANDUIT AUSTRALIA PTY. LTD. Markham, Ontario London, UK Republic of Singapore Tokyo, Japan Guadalajara, Mexico Victoria, Australia Allows for for optimum reliability and productivity Precision terminal indexing Overview: cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com through applicator Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.33.3777.6000 Phone: 61.3.9794.9020 Phone: 800.777.3300 Speed controlled motor for consistent pull rates Allows compatibility with the Schleuniger electric press, and other commercially available Schleuniger Universal base plate Simple LCD display for easy programming & reading For a copy of Panduit product warranties, log on to www.panduit.com/warranty bench presses and CST machines Image to come Repeatable & accurate data For more information allow for fast product change over and reduction in setup time dies sold separately Quick change die sets Versatile terminal (crimp) holder 2016 Panduit Corp. Visit us at www.panduit.com RS 232 interface for curve analysis and statistics with optional WinCrimp ALL RIGHTS RESERVED. Contact Customer Service by email: cs panduit.com RSCB03-SA-ENG PC software or by phone: 800.777.3300 12/2016 5 www.panduit.com Reel Smart Automated Termination System Reel Smart Automated Termination System Reel Smart Automated Termination System Conventional Panel Layout Reel Smart Universal Applicators (continued) Continuously Molded Reel-Fed Products Continuously Molded Ferrules and Crimping Tools The Reel Smart Terminal Product Offering is the most complete continuous molded plastic carrier offering in the industry, Panduit continuously molded ferrules and crimping tools deliver CA9 EZAIR Universal Applicator Technical Data with over 300 rings forks, disconnects, and butt splices. The continuously molded carrier strip insures the terminal is in the speed and reliability for higher volume terminations. The Product Feed Compressed air proper crimp location every time. This eliminates improper positioning of the terminal barrel which can lead to downtime. continuously molded design provides quick consistent During termination, these continuously molded components are fed into a universal applicator and can be terminated at placement of ferrules in tools to ensure reliable terminations. Cycle Time Less than one second rates of over 50 terminations per minute when used in a CST machine. Ferrules are available in 20 14 AWG (0.50 2.50 mm) Interchangeable Die Sets 18 die sets terminate entire product line featuring a seamless barrel design to contain loose wire Crimp Height Adjust Micro dial adjust strands for superior performance. Lightweight and precision applicators and crimping tools deliver efficiency, application Operational Options Bench press or CST Part Number System for Reel Smart Terminals flexibility, and reduced installation time. CA-800EZ Universal Applicator Technical Data This termination system includes continuously molded reel and P NF 14 6 R 3K N strip ferrules and tooling options, which combine to support wire Product Feed Mechanical Linkage harness, control panel, and automatic wire processing applications Type Insulation Wire Range Stud Size Tongue Special Std. Pkg. Cycle Time Less than one second Configuration Configuration Size for lowest installed cost. Interchangeable Die Sets 18 die sets terminate entire product line P = Terminal N = Nylon 18 = 22 18 4 = 4 R = Ring N = Narrow 2K = 2,000 Insulated Tongue pcs. Crimp Height Adjust Micro dial adjust BS = Butt 14 = 16 14 5 = 5 HDR = Heavy Duty Ring Splice NF = Nylon W = Wide 12 = 16 12 6 = 6 3K = 3,000 Operational Options Bench press only or CST Insulated Tongue F = Fork 10 = 12 10 8 = 8 pcs. Funnel Entry B = Butted FF = Flanged Reel Smart Continuously Molded Ferrules on Strips and Reels 10 = 10 V = Vinyl Seam fork 14 = 1/4 Continuously molded integrated carrier ensures consistent placement of ferrules in tooling for fast Insulated LF = Locking = Standard Electrical Crimp Press 56 = 5/16 reliable operation fork (leave blank) 38 = 3/8 Panduit Reel Smart products partner with Schleuniger electric presses to provide one of the best termination systems in the Seamless barrel design contains stranded wires to eliminate loose strands for superior terminations market. The Schleuniger UniCrimp 200 and UniCrimp 100 bench presses are designed to crimp wire sizes up to 10 AWG (6mm). Molded polypropylene housing meets DIN designation 46228, UL 486F and HB rated These presses are fast, quiet, and safe while providing the necessary force to deliver a quality crimp connection. The UniCrimp Available in 20 14 AWG (0.50 2.50 mm), most popular wire sizes to meet a variety of wiring applications 200 press comes loaded with high end features like split cycle and adjustable crimp speed. The UniCrimp 100 is a simple, low Reel-Fed Terminals, Disconnects and Splices cost crimping press providing high quality on an affordable price. Continuously molded ferrules in bulk reels of 3,000 5,000 and convenient mini reels of 500 to 1000 Faster assembly for increased production and lower installed costs piece these ferrules are designed for use in the Schleuniger Uni-A FA ferrule applicator and Panduit CP-881 UniCrimp 200 Overview: automated wire strip and ferrule termination system delivers reduced production changeover and down time Superior wire connection point for secure electrical terminations due to fewer reel changes for improved productivity Economic and user-friendly Split cycle capability for closed barrel contacts High mechanical and electrical performance in high vibration applications, Used with both Panduit CA9 and CA-800EZ in bending applications, when crimping in any orientation, and other Quick-release applicator base for easy change-over extreme conditions Adjustable crimp speed Terminates all Panduit Reel Smart terminals and ferrules Color coded to indicate wire range and proper tooling Standard tool-less, incremental crimp height adjustment Ferrules on 500 to 1,000 piece Mini-Reels Ferrules on 1,500 to 3,000 piece Bulk Reels Product markings indicate UL and CSA certifications, rated up to 600V (micro-adjust) Wire Size Wire Size CD9 and CD800 series crimp dies available, for description Technical Data Part AWG DIN Part AWG DIN and manufacturer compatibility 2 2 Number (mm ) Color Number (mm ) Color Power Supply 110 VAC/60Hz, 220 VAC/50Hz FSD75-8-K 20 White FSD75-8-3K10 20 White Crimp Stroke 40mm (0.5) (0.5) Controller LED touch pad user interface The Full Offering of Rings, Forks, Splices, Disconnects, Pin, and FSD76-8-K 18 Gray FSD76-8-3K8 18 Gray Crimp Micro-adjust Micrometer shut height adjust Blade Terminals in Wire Ranges of 22AWG 10AWG (0.75) (0.75) Crimp Force 3.7 tons Nylon insulated terminals with insulation grip sleeve FSD77-8-K 18 Red FSD77-8-3K2 18 Red (funnel and non-funnel entry) Versatility Split cycle, pneumatic* feed option, cycle (1.0) (1.0) counter, quick release applicator mounting base Vinyl insulated terminals with insulation support (funnel entry) FSD78-8-K 16 Black FSD78-8-2KD0 16 Black *required for use with Panduit CA9 applicator Supra-Grip Disconnects, nylon fully insulated funnel entry, (1.5) (1.5) female receptacle FSD80-8-K 14 Blue FSD80-8-KD6 14 Blue UniCrimp 100 Overview: Standard and premium nylon fully insulated, funnel entry, female (2.5) (2.5) Simple design that is very easy to use For use with Panduit CA9 Applicator only receptacles and male tabs Extremely cost effective Terminates all Panduit Reel Smart Terminals Vinyl barrel insulated funnel entry, female receptacles and male tabs High quality results Butt splices, nylon insulated Technical Data Power Supply 110 VAC/60Hz, 220 VAC/50Hz Crimp Stroke 40mm Controller LED touch pad user interface Crimp Force 2.2 tons Versatility Low cost, basic entry level bench press 2 3 4