Product Bulletin Reel-Fed Cable Ties Related Products Reel-Fed Cable Ties Complete your harness assembly with: Continuously molded cable ties (up to 5,000 ties/reel) for high productivity and reduced downtime Up to 30 lbs. minimum loop tensile strength in miniature cross section 50 lbs. in standard cross section Harness Board System Available in all-nylon and stainless steel locking barb styles Take Productivity to New Heights with the Next Generation Modular, reusable solution consists of grid tiles and specially designed, repositionable Available in a variety of materials, colors, and sizes accessories that improve productivity PAT 4.0 Cable Tie System Easy twist and lock in place accessories allows for faster routing of wires and design flexibility Productivity is critical when it comes to high-volume harnessing, assembly, fastening, and packaging applications. To remain competitive, manufacturers are 65% 18% 50% faced with the constant struggle to increase throughput, reduce lead times, and COST FASTER LESS meet customer expectations. The Panduit PAT 4.0 Automatic Cable Tie Installation System addresses these challenges by introducing a series of next generation wire harness square footage space REDUCTION features and functionality to transform wire bundling and assembly as you know it. compared to traditional build times associated with nail and board methods storing plywood PLT1M-XMR0, The PAT 4.0 Cable Tie System drives productivity through: BT1M-XMR0 PLT1M-XMR Automated Termination System Industry leading cycle times that are 25% faster than other automatic cable tie systems which provide maximum bundling productivity that is Speeds the process of indexing and crimping connectors resulting in consistent quality terminations to minimize installed cost and boost profits 6X that of conventional manual cable tie installations User friendly icon-based LCD touch screen simplifies user navigation Choose from a wide selection of molded disconnects, splices, rings, forks, and provides intuitive help screens to improve troubleshooting and pins, and ferrules on reels minimize the learning curve for operators, thus keeping your work Measure your productivity gains: force dynamic and productive Maximum Min. Loop Bundle Dia. Length Width Tensile Str. UP TO Std. Lightweight Ergonomic Tool Head reduces operator fatigue and Fast and easy Ctn. maximizes maneuverability while minimizing the risk of repetitive Part Number Tie Style Material Color In. mm In. mm In. mm Lbs. N Qty. 30% motion injury commonly associated with manual cable tie installation tools. die changeovers Reel-Fed Cable Ties for PAT1M System FASTER BT1M-XMR Nylon 6.6 Natural save time The PAT 4.0 Cable Tie System can be configured for factory network communication, BT1M-XMR0 Barbed Weather Resistant Nylon 6.6 Black 30 133 crimp cycle time industrial control applications, and robotics integration through the following components: 10,000 BT1M-XMR30 Heat Stabilized Nylon 6.6 Black Pieces Identification PLT1M-XMR Nylon 6.6 Natural Data Interface (DI)- RJ45 Ethernet connection that provides production 0.82 21 4.0 102 .100 2.5 (2 Reels 6X PLT1M-XMR0 Weather Resistant Nylon 6.6 Black data for analysis as well as troubleshooting 5,000 ties Proper wire harness identification improves quality assurance and ensures One-Piece, PLT1M-XMR30 Heat Stabilized Nylon 6.6 Black 18 80 per reel) compliance with industry standards Faster than All-Nylon Electronic Interface (EI)- 25 pin D-Sub connection allows the user to remotely PLT1M-XMR00 Mil. Spec. Weather Resistant Black control the PAT system through industrial controls and robotic applications conventional Nylon 6.6 Desktop printers and labeling software provide fast, high-quality label production Reel-Fed Cable Ties for PAT1.5M and PAT1.5M-ATM System manual cable Available in a wide variety of materials for wire and cable identification, including BT1.5M-XMR Nylon 6.6 Natural heat shrink labels, self-laminating labels, turn-tell labels, and marker plates tie installations BT1.5M-XMR0 Weather Resistant Nylon 6.6 Black 30 133 Barbed BT1.5M-XMR30 Heat Stabilized Nylon 6.6 Black Reduce time for 10,000 BT1.5M-XMR69 Flame Retardant Nylon 6.6 Natural Pieces labeling by up to 75% PLT1.5M-XMR Nylon 6.6 Natural 1.31 33 5.6 142 .100 2.5 (2 Reels 2,500 ties PLT1.5M-XMR0 Weather Resistant Nylon 6.6 Black 18 80 One-Piece, per reel) PLT1.5M-XMR30 Heat Stabilized Nylon 6.6 Black Abrasion Protection All-Nylon PLT1.5M-XMR00 Mil. Spec. Weather Resistant Bundling Systems PAT/Robot Integration Kit Black Insulate, protect, and color code wires to help ensure high-quality Nylon 6.6 performance even in demanding environments Reel-Fed Cable Ties for PAT2S System Key Features Benefits PLT2S-VMR 5,000 Choose from Pan-Wrap , spiral wrap, corrugated loom tubing and braided sleeving, and Nylon 6.6 Natural Pieces heat shrink Allows user to apply cable ties to a maximum bundle diameter of 0.82 , 1.31 , 1.94 , Tool heads for several PLT2S-VMR0 One-Piece, Weather Resistant Nylon 6.6 Black Protect from vibration 1.94* 49 8.1 206 .190 4.8 50 222 (2 Reels and 2.75 , in three tensile strengths for application flexibility and versatility All-Nylon PLT2S-VMR30 bundle diameters 5,000 ties Heat Stabilized Nylon 6.6 Black and environmental factors per reel) Reduces operator fatigue and repetitive motion injuries to increase productivity Ergonomic, lightweight tool head Bundle and route wires Reel-Fed Cable Ties for PAT3S System Continuously molded cable ties in reels containing up to 5,000 ties-per-reel provide and cables efficiently Multiple cable tie styles and sizes PLT3S-VMR 2,500 Nylon 6.6 Natural One-Piece, continuous feeding and quick reel changes to reduce downtime and maximize efficiency 2.75* 70 11.3 287 .190 4.8 50 222 Pieces PLT3S-VMR30 All-Nylon Heat Stabilized Nylon 6.6 Black per reel WORLDWIDE SUBSIDIARIES AND SALES OFFICES User friendly display allows for easy user navigation via icon based menus and multiple LCD touch screen display (PDM4.0) Order number of pieces required, in multiples of Standard Carton Quantity. language options PANDUIT CANADA PANDUIT EUROPE LTD. PANDUIT SINGAPORE PTE. LTD. PANDUIT JAPAN PANDUIT LATIN AMERICA PANDUIT AUSTRALIA PTY. LTD. *Maximum Bundle Dia. will be less for solid round bundles. Markham, Ontario London, UK Republic of Singapore Tokyo, Japan Guadalajara, Mexico Victoria, Australia Note: UL Listed, and CSA Certified except 69 material. Monitors system performance through user-friendly LCD touch screen display provides cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com Microprocessor-based controller PLT1M-XMR ties are also available in colors. Add the following suffix to the end of the part number to order: (ex. PLT1M-XMR2 = Red). Phone: 800.777.3300 Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.33.3777.6000 Phone: 61.3.9794.9020 production data and reporting, including error detection and cycle count for improved reliability 1 = Brown, 2 = Red, 3 = Orange, 4Y = Yellow, 5 = Green, 6 = Blue, 7 = Purple, 8 = Gray, 10 = White. System monitoring and asset tracking option to maximize system performance For a copy of Panduit product warranties, log on to www.panduit.com/warranty Data interface accessory Utilizes the PAT system electronic interface option (PDM-EI) to optimally integrate the PAT For more information PAT/Robot integration kit 2016 Panduit Corp. system to a robot for a completely automated manufacturing process ALL RIGHTS RESERVED. Visit us at www.panduit.com CTCB58-SA-ENG Contact Customer Service by email: cs panduit.com Replaces WW-CTCB39 or by phone: 800.777.3300 8//30/2016 5 www.panduit.com/PATPAT System Selection Guide PAT System Selection Guide PAT System Selection Guide Conventional Panel Layout Selection Guide for Bundling Transfer Hose Electronic Interface Option This option provides the capability to remotely control the PAT System Std. Maximum Length Used with Pkg. Bundle Dia. Tooling Applications include robot control of the PAT System Part Number Tool Head Description Ft. m Qty. Tool Transfer Reel-Fed PHM1 Transfers cable tie and signal from 3.2 1 1 Dispenser In. mm Head Hose Cable Ties** PAT1M4.0 dispenser to tool head electrical Std. PHM2 6.5 2 1 0.82 21 PAT1M4.0 PDM4.0 PHM1, PHM2, PLT1M-XMR PAT1.5M4.0 connectors designed for easy Used with Pkg. PHM3, PHM4 PHM3 10.0 3 1 PAT1M4.0-BT 1.31 33 PAT1.5M4.0 PDM4.0 PLT1.5M-XMR attachment provide a reliable, secure Part Number Tool Head Part Description Qty. PHM3 PAT1.5M4.0-BT connection. PHM4 13.1 4 1 0.82 21 PAT1M4.0-BT PDM4.0 PHM1, PHM2, BT1M-XMR PDM4.0 Electronic interface PDM 4.0 using an input female port added to the unit this port is a 25 pin D-Sub 1 PAT1M4.0, PHM3, PHM4 and is located on the back side of the unit. PHS2 6.5 2 1 PAT1.5M4.0, 1.31 33 PAT1.5M4.0-BT PDM4.0 BT1.5M-XMR PAT2S, PAT3S PAT1M4.0-BT, PHS3 10.0 3 1 1.94* 49 PAT2S PDS PHS2, PHS3 PLT2S-VMR PAT1.5M4.0-BT 2.75* 70 PAT3S PD3S PLT3S-VMR PAT2S, Electronic interface PDS using an input female port added to the unit this port is a 15 pin D-Sub and is 1 PDS-EI *Maximum bundle diameter will be less for solid round bundles. PAT3S located on the back side of the unit. Filter/Regulator and Air Supply Hose **See Page 5 for cable tie material options. Std. Used with Pkg. Part Number Dispenser Description Qty. Tool Heads PL283N1 PDM4.0, Regulates air flow to dispenser. 1 Dispenser Remote Control Option PDS Filter/regulator 25 micron (maximum) element. Four sizes accommodate a wide variety of bundling applications Includes a male connector and a 3/8 port. Enables remote control of the PDM and PDS dispensers to accommodate locating the dispenser in hard to reach areas as PDH10-37 PDM, PDS, Air hose from filter/regulator to dispenser 1 needed by the manufacturing layout PD3S 10 (3m) includes standard air fittings. PDH10-37 Provides the same options and functionality as the PDM and PDS unit displays PL283N1 Offered in 25 (7.62m) and 9.84 (3m) cord lengths Dispenser Frame Std. Std. Used with Pkg. Pkg. Part Number Dispenser Description Qty. Part Number Part Description Qty. PAT1M4.0 PAT1.5M4.0 PAT2S PAT3S PDSF PDS Metal frame supports the PDS dispenser for PAT2S 1 PDM-RC PDM dispenser with remote control using a 25 pin, D-Sub Connector on the back side of the unit. 1 PAT1M4.0-BT PAT1.5M4.0-BT above the cable tie reel as ties are loaded into the PDS-RC PDS dispenser with remote control using a 25 pin, D-Sub Connector on the back side of the unit. 1 dispenser can be used as a freestanding unit or Maximum permanently mounted to a bench or cart. Std. PDSF PD3SF Bundle Diameter Used with Pkg. PD3SF PD3S Assembly holds cable tie reel and rewinds the 1 Part Number In. mm Cable Ties Qty. packaging paper liner as cable ties are being loaded PAT1M4.0 0.82 21 PLT1M-XMR 1 into the dispenser. PAT1.5M4.0 1.31 33 PLT1.5M-XMR 1 PAT/Robot Integration Kit* PAT1M4.0-BT 0.82 21 BT1M-XMR 1 Bench Mount PAT1.5M4.0-BT 1.31 33 BT1.5M-XMR 1 Utilizes the PAT system electronic interface option, PDM 4.0, to optimally integrate the PAT system to a robot for a completely PAT2S 1.94* 49 PLT2S-VMR 1 automated cable tie installation process Std. PAT3S 2.75* 70 PLT3S-VMR 1 Used with Pkg. Significantly reduces labor costs while improving installation quality, reliability, and consistency Part Number Tool Head Description Qty. Order number of pieces required, in multiples of Standard Package Quantity. PATMBM PAT1M4.0 Allows hands-free operation for high volume usage. 1 PAT1.5M4.0 Includes bench mount fixture and foot pedal assembly. Std. PAT1M4.0-BT Pkg. PAT1.5M4.0-BT Dispenser Part Number Qty. Components Description 1 PAT2SBM PAT2S PATM-RK 1 Metallic housing Includes a pneumatic trigger actuator for remote cable tie installation and a mounting bolt pattern to ease PAT tool integration with a robot end effect or for PATMBM a robust and accurate grip. Transfer hose Strain relief to maintain transfer hose bend radius reducing tie misfeeds due Data Interface Software and Ethernet-Enabled Dispenser Option strain relief kit to sharp hose bend radii during robot motion also sold separately under part number PATM-RKS (includes two 1-foot strain relief tubes with fastening Panduit exclusive Ethernet-enabled dispenser and customized data interface software allow production personnel to monitor cable ties). PATM-RK real-time data in a shop floor environment. Quick start guides Provides easily understood electrical, network, and mechanical installation The Ethernet enabled dispenser provides a physical connection between the cable tie installation system and an industrial instructions minimizing the robot integrators design time and simplifying the PDM4.0 PDS PD3S Ethernet network via an RJ45 connection and internal Ethernet card integration process. Allows the capability to measure and track production performance such as job tracking, cycle counts, tool and dispenser Best practices List of best practices when integrating the PAT system to a robot optimizing serial numbers, and routine maintenance document system performance and productivity. Std. Provides the ability to send email notifications for specific system messages Used with Pkg. Part Number Tool Head Description Qty. PATM-TT 1 Test tool with This test tool is used during robot cable tie installation programming, providing Std. PDM4.0 PAT1M4.0, PAT1M4.0-BT, Stationary dispenser with electronic display. 1 rubber jaws a safe method to debug robot software without damaging actual PAT tools (test Pkg. PAT1.5M4.0, PAT1.5M4.0-BT Online help menu. System operates on 65 tool is not provided with the PAT/robot integration kit). Part Number Description Qty. psig (minimum) non-lubricated filtered air and PDS PAT2S 1 100 24 FAC/TP or 60 MHz. PDS-DI Ethernet enabled PDS dispenser and data interface software with PAT2S system. 1 PAT3S 1 PD3S PATM-RKS 1 Transfer hose Strain relief to maintain transfer hose bend radius reducing cable tie misfeeds Data interface accessory for existing PDM and PDS dispensers includes software and network interface card. PD-DIA 1 strain relief kit due to sharp hose bend radii during robot motion kit is also included on the Order number of pieces required, in multiples of Standard Package Quantity. PATM-TT PATM-RK kit or sold separately (includes two 1-foot strain relief tubes with Order number of pieces required, in multiples of Standard Package Quantity. fastening cable ties). *NOTE: Used with the PAT1M4.0 and PAT1.5M4.0 tool heads only. 2 3 4