Intro Lockout / Tagout 1 800.777.3300 Panduit.com Just shutting down or disconnecting equipment is not enoughLockout/ Tagout keeps employees safe by making it inoperable. Comply with OSHA Regulations and LOCK IT OUT Before repairs, servicing, maintenance, or set-up of machines and equipment can begin, prevent the unexpected the accidental start-up Procedures, devices, and personnel must be set in place to prevent the serious injury or death that could occur when someone thinks something is safely off. To ensure machines and equipment remain inoperable means establishing a program consisting of energy control procedures, employee training, and periodic inspections... as described in the OSHA standard. The standard also identifies products used for achieving these goals, such as lockout and tagout devices. Highlighted here are seven steps to creating an effective lockout/tagout program. 1. Be Aware of the L ockout Regulations 5. Set up L ockout Training & Procedure Program Become familiar with the federal regulations known as The Control of Develop, standardize, and document the lockout process for each energy source. Hazardous Energy (Lockout/Tagout). Identify employees level of involvement in the program those that are made aware, affected, and to perform the lockout procedures. Accomplish this through comprehensive training programs and certifications. 2. Develop List of Machiner y & Equipment 6. Implement the Lockout Program Survey your facility for all machinery and equipment that have the potential Initiate and enact the lockout/tagout program in accordance with the training for requiring lockout. procedures. Post reminders and have the necessary lockout/tagout devices readily available. 3. Identify & Mark Energy Sources & Lockout 7. Review Lockout Program Points Identify and document changes to existing procedures and new energy sources Locate and document start-up areas of energy sources, such as: that require lockout. Make corrections, changes, and additions to the program. Mechanical Electrical Hydraulic Conduct periodic review of lockout procedures (required at least annually) to Ther mal P ressure P rocess Control ensure they are up to date and requirements are being met. Stored Energy (gravity, springs) 4. Determine the Lockout Controls Post signs, apply labels and tags to warn and identify energy source Identify and document the necessary devices that isolate and lock out areas and points requiring shut-down and lockout/tagout procedures. energy sources, and secure them for on-site use. Standardize the devices for various functions for proper identification. 29 CFR 1910.147 The Control of Hazardous Energy (Lockout/Tagout) ...requires the employers to establish a program and utilize procedures for affixing appropriate lockout devices or tagout devices to energy isolating devices, and to otherwise disable machines or equipment to prevent unexpected energization, start-up or release of stored energy in order to prevent injury to employees. We offer solutions to help meet your lockout/tagout requirements and make your employees aware of the energy source hazards found throughout your facility. Look for products to meet your specific lockout needs on the following pages - ranging from lockout devices to training materials. Call us for consultation and on-site assessment of your lockout/tagout requirements.2 Lockout / Tagout Hasp Lockout Hasps These devices provide the ideal solution when procedures require multiple workers on locked-out equipment. Workers can be assigned a padlock (sold separately) with shackle diameter up to 9/32 to attach to the hasp before starting their task. Ensure the energy source stays locked out with multiple workers padlocks in the holes of the closed hasp. Once each worker completes their task, they remove their padlock. The hasp cannot be removed until the last padlock is removed. Aluminum Tag Hasps Tag Hasp Lock out more equipment with the large reach Change out, insert, and secure a tag for each Shown with hasp made to withstand tough and abusive lockout situation with the Tag Hasp. Padlocks, Tab Tag, sold environments. 5 1/4 x 3 hasp fits in the palm of the hand separately Lightweight, all-dielectric plastic design Scissor-style hasp comprised of two high-strength STOP-shaped octagon front panel contains 0.090 thick red anodized aluminum plates changeable Tab Tag (sold separately below) Accommodates up to six padlocks (sold separately) Crossover jaw ends prevent prying and tampering Easy to use: Get true 1 1/2 round reach with the full jaw opening Insert lockout tag over the top hole inside Measures 7 H x 2 3/4 W the front panel Bold, contrasting red/white/black lockout hazard Close down the 2 1/4 octagon panel message labels on both sides with space to write in to hold the tag in place necessary information Insert the open end of the 1/4 wide loop Red octagon shape reinforces lockout status and to lockout the device conveys STOP Hasp hangs by the 1 3/8 x 2 3/4 closed oval loop Secures with up to three padlocks (sold separately) Crossover jaw prevents prying Red octagon shape reinforces lockout status and and tampering. conveys STOP Part No. UOM English, Spanish, PSL-1020 Each and French labels included. UOM Each Back PSL-1021 PSL-1022 Open position to insert tag Loop end brace and secure in place by padlock Tab Tags Double-Cross Aluminum Tag Hasps Unique tag design fits over special octagon-shaped tab Lock out equipment with large reach, For use with Tag Hasp (above) pry-resistant hasps. Tag is secured when the device Made of two red anodized, 0.090 aluminum plates is in the locked position Double-crossed, octagon-shaped jaws are offset to Show the full face of the tag at cross over one another when closed, preventing the all times hasp from being easily pried apart Tags measure 4 1/2 x 2 1/8 PSL-1018 PSL-1019 Back Openings provide optimal reach - 1 3/4 dia. on one Durable, 0.015 rigid end and 3/4 dia. on the other plastic material Std. Qty. Pkg. Measures 7 H x 3 1/8 W (2 3/4 in the body) with Pack of 25 25 hazard message labels on both sides Red octagon shape reinforces lockout status and conveys STOP Aluminum Hasps Non-Sparking style Padlock keeps hasp closed until the last padlock is removed English, Spanish, Red vinyl-coating and French labels Non-sparking aluminum included. Comes in 1 and 1 1/2 diameter openings Accommodates up to six padlocks UOM (sold separately) Each Part No. Opening Length UOM PSL-1013 1 4 1/2 Each Back PSL-1023 PSL-1024 PSL-1014 1 1/2 5 Each