Terminal Industry Approvals Tools To Complete Your Termination System Symbol Agency Spec/File Number Requirement Applicable Products Controlled Crimp Cycle Tools CT-1002, CT-1525, CT-1550, CT-1570 Underwriters Laboratories, Inc. UL 486 A/B Product tested for reliable and Ring and Fork Terminals Controlled cycle mechanism assures high quality, consistent terminations E52164 safe performance for general purpose use Terminal tongue locator controls both the depth and rotation position of connectors into the crimp die to optimize process and provide best performance and quality UL 486C E52164 Product tested for reliable and Splice Terminals Ergonomic tool design assures operator comfort, safety, and performance safe performance for general Cushion handles provide chemical resistance and a cushioned, non-slip grip purpose use Hand Operated Pliers Type Crimp Tools CT-100A, CT-200, CT-260 UL 310 E78522 Product tested for reliable and Disconnect Terminals Installer controlled crimp safe performance for general purpose use Available with wire stripping and cutting features UL 486F E472545 Product tested for reliable and Ferrules Plier type crimp for 22 10 AWG insulated and non-insulated terminal products safe performance for general purpose use Canadian Standards Association C22.2 No.65 Product tested for reliable and Ring and Fork Terminals Battery Powered Crimp Tools CT-2500 and CT-2600 LR31212 safe performance for general Quick crimping cycle results in less time to crimp terminals purpose use Compact, portable, and lightweight (less than 4 lbs.) construction allows simple one-hand C22.2 No.153 Disconnect Terminals crimp capability in space constrained areas LR31212 The CT-2500 has interchangeable crimp dies for connectors 22 10 AWG C22.2 No. 291-14 Ferrules The CT-2600 has interchangeable crimp dies for connectors 8 2 AWG American Bureau of Shipping Steel Vessel Rules Product tested for reliable Terminals 1-1-4/7.7, performance in marine and Pneumatic Crimp Tool CT-600-A 4-8-3/9.19, offshore environments Quickly crimps a variety of loose piece terminals in a variety of wire sizes for medium 4-8-4/21.28 volume production Versatile interchangeable crimping heads let you switch terminal types quickly to meet US Defense Federal Acquisition Title 10 Bans the use of various All Terminals changing production requirements this tool, when used with only four crimp heads, can DFARS Regulation Supplement Section 2533a, The metals manufactured outside crimp a full range of 26 10 AWG insulated and non-insulated terminal products Berry Amendment of the United States Portable the small size, ease of bench mounting and quick pneumatic connection 252.225-7014 for Specialty Metals allow the tool to be moved from one work station to another or to the work itself Automated Crimp Tools Presses, and Applicators UC200 (CP-871), CA9, Institute of Electrical and IEEE std 323-2003 Meets criteria for use in harsh, KYNAR* Ring Terminals SCA-712022002 (CA10) Electronics Engineers for Qualifying Class high radiation environments in Provide a superior solution for quality, high volume terminations 1E Eqpt. For nuclear power plants Nuclear Power Minimal cycle time and most consistent quality Generating Quick exchange of die sets and product loading for minimal setup times Stations System leverages industry standard mini applicator mount for seamless compatibility with US Department of Defense Mil Spec Approved for listing on QPL Ring Terminals Automatic Wire Processing (AWP) equipment Qualification Test AS 7928 Class I and Class II Ref 01017302. AB/08-31-2006 European Directive 2002/95/EC Restriction on Supplied raw materials and All Terminals WORLDWIDE SUBSIDIARIES AND SALES OFFICES Hazardous components used by Panduit Substances for manufacturing comply with PANDUIT CANADA PANDUIT EUROPE LTD. PANDUIT SINGAPORE PTE. LTD. PANDUIT JAPAN PANDUIT LATIN AMERICA PANDUIT AUSTRALIA PTY. LTD. the restrictions of RoHS Markham, Ontario London, UK Republic of Singapore Tokyo, Japan Guadalajara, Mexico Victoria, Australia cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com Phone: 800.777.3300 Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.33.3777.6000 Phone: 61.3.9794.9020 *KYNAR is a registered trademark of Atofina Chemicals, Inc. For a copy of Panduit product warranties, log on to www.panduit.com/warranty For more information 2016 Panduit Corp. ALL RIGHTS RESERVED. Visit us at www.panduit.com Printed in the U.S.A. Contact Customer Service by email: cs panduit.com TMSG10--WW-ENG 3 or by phone: 800-777-3300 and reference TMSG07 1/2016Insulation Material Base Metal Plating Wire Connection Product Range Heat Iron Type Family Styles (AWG) Non- Vinyl Nylon Shrink KYNAR* Copper Copper Brass Steel Tin Nickel Wire to Stud Rings Standard 26 2 3 3 3 3 3 3 3 Material Selection Criteria* Multi-Stud 22 10 3 3 3 3 3 3 3 3 3 3 Heavy Duty 16 12 Insulation Material Base Metal Plating Vinyl Nylon Premium Nylon Kynar Heat-Shrink Polypropylene Copper Brass Iron Copper Tin Nickel Comprehensive Wire High 22 2 3 3 3 Temperature Composition Chemical Polyvinyl chloride Polyamide 6,6 Polyamide Polyvinylidene fluoride Polyolefin Polypropylene Cu 70% Cu 30% Zn 97.5% Cu 2.4% Zn Sn Ni Terminal Solutions Forks Standard 26 10 3 3 3 3 3 3 Halogen Free No Yes Yes No Yes Yes Yes Yes Yes Yes Yes Panduit offers a broad selection of industry approved styles, sizes, and RoHS Compliant Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Locking 22 10 3 3 3 3 3 materials to meet a full range of electrical, industrial, and 3 3 3 3 3 Flange 22 10 networking applications Mechanical Properties Tensile Yield Strength 6.9 kpsi 11.9 kpsi 13 kpsi 6.8 kpsi 1.5 kpsi 5.9 kpsi 38 kpsi 62 kpsi 63 kpsi 2.0 kpsi 78 kpsi Insulation Descriptions Tensile Modulus 465 kpsi 450 kpsi 399 kpsi 190 kpsi 0.5 kpsi 260 kpsi 17,260 kpsi 16,000 kpsi 17,000 kpsi 7,200 kpsi 32,000 kpsi Non-Insulated Highest tonnage Impact Resistance 17.9 ft lb/in 112.5 ft lb/in 125.6 ft lb/in 3.9 ft lb/in 12.6 ft lb/in 65.6 ft lb/in 92.0 ft lb/in 31.7 ft lb/in 94.0 ft lb/in 62.0 ft lb/in 135.6 ft lb/in installation, no short Insulation Material Base Metal Plating 3 3 3 3 3 3 3 3 3 3 3 Density 86 lb/ft 71 lb/ft 73 lb/ft 111 lb/ft 54 lb/ft 57 lb/ft 556 lb/ft 532 lb/ft 554 lb/ft 459 lb/ft 556 lb/ft circuit protection Fully Wire Fully Insulated Connection Product Range Insulated Premium Heat Iron Hardness 80 Shore D 88 Shore D 90 Shore D 77 Shore D 11 Shore D 32 Shore D 3.0 Mohs 6.0 Mohs 6.1 Mohs 1.5 Mohs 4.0 Mohs Vinyl High flammability Type Family Styles (AWG) Non- Vinyl Nylon Nylon Nylon Shrink Copper Copper Brass Steel Tin Nickel Wire to Tab Female Standard 22 10 3 3 3 3 3 3 3 3 Water Absorption 0.04% 7% 7% 0.04% 0.10% 0.02% N/A N/A N/A N/A N/A Nylon Halogen free Disconnects Fully Insulated Nylon Halogen free, Supra-Grip 22 14 3 3 3 best when no dielectric barriers 25 21 21 21 20 24 Electrical Properties Electrical Resistance 1x10 n m 1x10 n m 1x10 n m 5x10 n m 1x10 n m 1x10 n m 16.78 n m 78 n m 32 n m 115 n m 69.3 n m are present Right 22 14 3 3 3 3 3 Angle Dielectric 450 V/Mil 550 V/Mil 500 V/Mil 280 V/Mil 500 V/Mil 580 V/Mil N/A N/A N/A N/A N/A Fully Insulated Premium Nylon High Piggyback 22 14 3 3 3 flammability and halogen free, best when no dielectric barriers Thermal Properties Maximum Operating Temperature 220F 220F 220F 300F 255F 200F 300F 300F 300F 300F 650F are present Male Tabs Standard 22 10 3 3 3 3 3 3 3 3 Minimum Operating Temperature -60F -60F -60F -60F -60F -60F -60F -60F -60F -60F -60F Heat Shrink Moisture Adaptor n/a 3 3 3 corrosion protection Minimum Installation Temperature -40F -60F -60F -40F 0F -60F -60F -60F -60F -60F -60F KYNAR* Radiation resistance and Flammability V0 HB V2 V0 HB HB N/A N/A N/A N/A N/A corrosion protection Melt Temperature 400F 500F 500F 335F N/A, Cross-Linked 410F 1980F 1685F 1980F 450F 2650F Polypropylene Low Insulation Material Base Metal Plating dielectric strength Wire Connection Product Range Heat Iron Type Family Styles (AWG) Non- Vinyl Nylon Shrink Copper Copper Brass Steel Tin Nickel Chemical Resistance Salts l l l l l Wire to Wire Splice Butt 26 10 3 3 3 3 3 3 Hydrocarbons l l l l l l l l l Parallel 22 12 3 3 3 3 l Chlorinated Hydrocarbons Wire 24 10 3 3 3 3 Acids l l l l l l l Joint Bases l l l Insulation Base Metal Plating Wire *The information above is intended to be used for comparison between choosing the appropriate terminal as most of the values are taken from raw material and not the finished part. Connection Product Range Polypropyl- Iron Type Family Styles (AWG) Non- Vinyl ene Copper Copper Brass Steel Tin Nickel 3 3 3 3 Wire to Ferrules Standard 26 1 Terminal Clamp Twin Wire 22 6 3 3 3 Key l l Best Better Good Worse Worst Pins Standard 22 10 3 3 3 3 *KYNAR is a registered trademark of Atofina Chemicals, Inc. 2 4 5