DDAATTASHEETASHEET ION 500 and 3000 Digital Drives FEATURES DC Brush, Brushless DC Sinusoidal commutation and step motor versions Stall detection and auto Ethernet, CANbus or current reduction serial communications Programmable acceleration S-curve, trapezoidal, velocity and deceleration contouring, electronic Advanced PID filter with gearing profiles velocity and acceleration Pulse and direction input feedforward 500 W or 3000 W Programmable dual power rating biquad filters Up to 20 A continuous, up +/- 10V high resolution to 30 A peak current 16-bit ADC input 12-56 V or 20-195 V single Up to 8 general purpose power source user inputs and 6 general purpose outputs High-efficiency MOSFETs Execution of C-Motion code 40 kHz PWM frequency at up to 96 MIPS 102 sec servo loop rate 256 KB of programmable ION 500 and 3000 Digital Drives are compact, fully user code space Auxiliary encoder input enclosed modules that provide high performance motion control, supports gearing and dual network connectivity and power amplification. Two power output C-Motion Engine loop applications levels are available, the ION 500 is rated at 500 Watts and development tools the ION 3000 is rated at 3,000 Watts. All IONs can drive DC Position and current loops Brush, Brushless DC and step motors, and are ideal for medical, Fie ld oriented control scientific, semiconductor, robotic, industrial and other automation applications. CONFIGURATION Powerful Features IONs provide high power density in a rugged, flexible form factor. They perform profile generation, servo compensation, stall detection, field oriented control, digital torque control and System Host* many other motion control functions. Additional features Step Motor include Ethernet, CANbus or serial communications, general (Encoder Optional) purpose digital and analog I/Os, and full programmability for the ION 500 CME. ION 500 Digital Drive Easy To Use and Program Working with the ION Digital Drive, PMDs powerful Pro-Motion GUI makes it easy to graph and analyze axis performance, while C-Motion allows users to develop their own applications using C/C++. Programmable versions (ION/CME) include PMDs DC Brush C-Motion of the ION Drives Engine, allowing users to directly ION 3000 Digital Drive Motor run code on the ION, o-loadingff the system host and enabling standalone operation. Ethernet, CANbus or Serial Network Built on the Magellan Motion Control IC IONs Magellan Motion provides a powerful instruction set to control the motion application, monitor performance and ION/CME 500 Brushless DC synchronize overall drive behavior. User selectable profiling modes Digital Drive* Motor include S-curve, trapezoidal, velocity contouring and electronic gearing. Servo loop compensation utilizes PID control, velocity *System host optional for ION/CME and acceleration feedforward, and dual bi-quad filters. Additional features include limit switches, breakpoints, secondary encoder input for master-slave and electronic gearing applications.Technical Overview DC Bus Monitoring Main DC Input DC Bus PWM Power Stage Motor Connection Voltage Current Internal Bus PWM Signals C-Motion Engine 256 Kb User Code Space Current Feedback Main Encoder Quad A, B, TM Magellan/ION Quadrature Signal Index Serial Motion Control IC Conditioning Auxiliary Encoder Quad Communication CANBus A,B or Pulse & Direction Transceivers Ethernet Hall Sensors, Limits, Home, Digital Signal 4 Bidirectional I/Os High Speed Capture Conditioning Digital I/O 4 Inputs Conditioning 2 Outputs Digital Signal Status LEDs Conditioning 16 bit A/D +/- 10V Input Converter Drive Enable, Axisln AxisOut, Fault ION/CME Only Specifications ION 500 ION/CME 500 ION 3000 Supported Motor Types DC Brush, Brushless DC, step motor > SPECIFICATIONS Voltage Input 12-56 VDC 12-56 VDC 20-195 VDC DC Brush Continuous current output 9.8 ADC 9.8 ADC 20 ADC DC Brush Peak current output 21 ADC (2 sec) 21 ADC (2 sec) 30 A DC Brush Continuous power output 500 W 500 W 3000 W Brushless DC Continuous current output 8 A rms 8 A rms 15 A rms Brushless DC Peak current output 15 A rms (2 sec) 15 A rms (2 sec) 30 A (per phase) Brushless DC Continuous power output 500 W 500 W 2500 W Step Continuous current output 5 A rms 5 A rms 30 A (per phase) Step Continuous power output 350 W 350 W 1500 W Supported communication options RS232/485, CANbus, Ethernet RS232/485, Ethernet RS232/485, CANbus Brushless DC commutation modes Sinusoidal, 6-step, field oriented control Microstepping resolution 256 steps/step PWM frequency 20 kHz or 40 kHz (user selectable) Loop rates Commutation and current loop: 51.2 sec Position loop and trajectory generator: 102.4 sec to 1.6 sec C-Motion Engine MIPS NA Execute CME code up to 96 MIPS NA User Program Size NA 256 KB Flash NA User RAM NA 48 KB RAM NA Differential Inputs Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B Digital Inputs Hall A, Hall B, Hall C, Home, +Limit, -Limit, Axisln, High-speed capture Digital Output AxisOut Additional I/Os NA 4 digital bidirectional I/Os, 2 digital outputs, 4 NA digital inputs Analog Input NA +/- 10 V range and 16 bits resolution NA Short Circuit Protection Line-to-line, line-to-power supply and line-to-case Interlocks Enable input, fault output, over/under voltage & overtemperature shutdown Operating Temperature 0 degrees to 40 degrees C 0 degrees to 40 degrees C CE/RoHS Compliance EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 CE marked RoHS compliant UL Compliance Designed to UL508c UL Recognized Mechanical Dimensions 4.3 (109.2 mm) x 3.03 (76.9 mm) x 1.63 (41.4 mm) 5.75 (146 mm) x 3.88 (98.5 mm) x 1.63 (41.4 mm) Weight 0.6 lb (0.28 kg) 0.6 lb (0.28 kg) 1 lb (0.5 kg)