Bulletin No. CSPID1-L Drawing No. LP0542 Released 04/16 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net MODEL CSPID MODULAR CONTROLLER SERIES PID MODULES DEDICATED SINGLE AND DUAL PID MODULES FOR THE U R C L US LISTED MODULAR CONTROLLER SERIES IND. CONT. EQ. 34AD HOT-SWAPPABLE REPLACEMENT REDUCES DOWNTIME AUTO ADDRESSING MINIMIZES CONFIGURATION TIME FULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION PID CONTROL WITH REDUCED OVERSHOOT UNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V and 0/4-20 mA SIGNALS ON DEMAND AUTO-TUNING OF PID SETTINGS DC ANALOG OUTPUT (OPTIONAL, CSPID1 ONLY) HEATER CURRENT INPUT (OPTIONAL) ENSURES DETECTION OF HEATER CIRCUIT FAILURE WINDOWS CONFIGURATION SOFTWARE U FOR USE IN HAZARDOUS LOCATIONS: R C L US Class I, Division 2, Groups A, B, C, and D LISTED IND.CONT. EQ. 3PWL For Model No. CSPID2S0, CSPID2SM, CSPID2T0, and CSPID2TM Only CONFIGURATION GENERAL DESCRIPTION The Modular Controller Series is configured with Windows compatible The Model CSPID series modules are full featured PID controllers designed Crimson software. The software is an easy to use, graphical interface which for use with the Modular Controller Series. The CSPID1 is a single loop provides a means of communication configuration, as well as commissioning controller, while the CSPID2 is a dual loop controller. The design of the system and calibration of new systems. provides a true modular PID control platform for multi-zone control applications. The modules can accept a wide range of thermocouple, RTD, 0-10 V, 0/4-20 mA signals. With multiple discrete outputs, plus an optional analog output (CSPID1 ALARMS only), the CSPID modules can perform virtually any combination of time- Each loop within the modules has seven internal soft alarms, which can be proportioning or linear control for heat, cool, or heat/cool applications. The assigned to trigger any output. This includes four process alarms, two heater discrete outputs may also be assigned to one of seven internal soft alarms. The current, and one input fault alarm. CSPID1s optional linear output can be assigned to transmit virtually any internal variable. ANALOG OUTPUT OPTION (CSPID1 ONLY) The CSPID modules connect and communicate via a backplane connection to The optional DC Analog Output (10 V or 20 mA) can be independently the CSMSTR Modular Controller Series Master. The CSMSTR, equipped with configured and scaled for control or re-transmission purposes. serial ports as well as an Ethernet port, allows the system to share data with PCs, PLCs, and SCADA systems. The Master supports any combination of up to 16 CS Series modules. The CSPID modules are available with various discrete output combinations, including relays, open drain MOSFETs, and triac outputs. For applications CAUTION: Risk of Danger. CAUTION: Risk of electric shock. requiring large loads to be controlled, several DIN rail mount relays are available. Read complete instructions prior to installation and operation of the unit. The modules can operate in On/Off, P, PI, or PID control mode, and use an on-demand Auto-Tune that establishes the tuning constants. The PID constants may be fine-tuned through the serial or Ethernet interface. The modules employ DIMENSIONS In inches (mm) a unique overshoot suppression feature, which allows the quickest response without excessive overshoot. The modules can also be operated in manual mode, 1.24 4.17 (105.9) providing the operator with direct control of the output. (31.5) Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime in the event of a relay failure. All configuration information is stored locally within each module, as well as in the Master, so replacement modules do not need to be configured. The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) 4.98 profile DIN rail. (126.5) 13 WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 7 THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D, OR NON-HAZARDOUS 1 LOCATIONS ONLY 1TYPE INPUT TYPE RANGE HEATER CURRENT MONITOR OPTION -200 to +600C The optional Heater Current Monitor input is useful for early warning of 385 100 platinum, Alpha = .00385 -328 to +1100F heater degradation, or heater circuit failure. The input connects to a current -200 to +600C 392 100 platinum, Alpha = .003919 transformer with an output of 100 mA AC to ensure that proper heater current is -328 to +1100F present when the control output is on, and that little or no current is present when -80 to +215C 672 120 nickel, Alpha = .00672 the output is off. This option provides immediate warning of a circuit short or -112 to +419F open, instead of waiting for a high or low temperature shutdown alarm. Resolution: 1 or 0.1 PROCESS INPUT: SAFETY SUMMARY INPUT ACCURACY MAX CONTINUOUS IMPEDANCE RESOLUTION (18 TO 28 C) OVERLOAD RANGE All safety related regulations, local codes and instructions that appear in the 10 V 0.1% span 1 M Ohm 50 V 16 bit manual or on equipment must be observed to ensure personal safety and to 20 mA 0.1% span 10 Ohm 100 mA 16 bit prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection 5. TEMPERATURE INDICATION ACCURACY: (0.3% of span, +1C). Includes NIST conformity, cold junction effect, A/D conversion errors, provided by the equipment may be impaired. temperature coefficient and linearization conformity at 23 C after 20 minute Do not use the controller to directly command motors, valves, or other warm up. actuators not equipped with safeguards. To do so can be potentially harmful to 6. ISOLATION LEVEL: 500 Vrms 50/60 Hz for 1 minute between the persons or equipment in the event of a fault to the controller. An independent following: and redundant temperature limit indicator with alarm outputs is strongly OP1 recommended. OP2 OP3 SPECIFICATIONS OP4 1. POWER: Derived from system backplane. (CSPID1 draws 150 mA max. load Linear Output (CSPID1 only) on power input of MASTER, CSPID2 draws 125 mA max). Modules may be Signal Inputs and HCM hot-swapped (Replaced while powered up). CS Master Power Supply Input 2. LEDs*: 7. COMMUNICATIONS: Provided by the CS Master STS - Status LED shows module condition 8. A/D CONVERTER: 16 bit resolution OP1, OP2, OP3, OP4 - Indicate status of outputs 1, 2, 3, and 4 9. DISCRETE OUTPUTS: ALM, or AL1 and AL2 - Alarm LEDs are lit during any internal alarm CSPID1: Outputs 1 and 2 available as Solid State NFET, Form A relay or condition Triac. Output 3 is a Form C relay. * Default configuration. CSPID2: Outputs 1 through 4 available as Form A relay, Solid State NFET, 3. MEMORY: Non-volatile memory retains all programmable parameters. or Triac. MASTER also stores the parameters in order to reprogram modules that are Solid State Output: replaced. Type: Switched DC, N Channel open drain MOSFET 4. INPUT: Current Rating: 1 A max GENERAL: VDS ON: 0.3 V 1 A Sample Time: 67 msec (15 Hz) VDS MAX: 30 VDC Common Mode Rejection: >110 dB, 50/60 Hz Offstate Leakage Current: 0.5 mA max Normal Mode Rejection: >40 dB, 50/60 Hz Form A Relay Output: Temperature Coefficient: 0.01%/C Type: N.O. Step Response Time: 200 msec typ., 250 msec max Current Rating: 3 Amps 125 VAC THERMOCOUPLE INPUTS: 1/10 HP 125 VAC Types: T, E, J, K, R, S, B, N, C Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing Input Impedance: 20 M load, increasing cycle time, and use of surge suppression such as RC Lead Resistance Effect: 0.25 V/ snubbers increases life expectancy.) Cold Junction Compensation: Less than 1C typical (1.5C max) over 0 Form C Relay Output: to 50 C ambient temperature Type: SPDT Resolution: 0.1 Current Rating: 5 Amps 125 VAC or 28 VDC (resistive load) MEASUREMENT WIRE COLOR 1/8 HP 125 VAC TYPE RANGE ANSI BS 1843 Life Expectancy: 100,000 cycles at maximum load rating. (Decreasing -200 to +400C (+) Blue (+) White load, increasing cycle time, and use of surge suppression such as RC T -328 to +752F (-) Red (-) Blue snubbers increases life expectancy.) -200 to +730C (+) Violet (+) Brown E Triac: (CSPID1TA only) -328 to +1346F (-) Red (-) Blue Type: Optically isolated, zero-crossing detection -200 to +760C (+) White (+) Yellow J Rating: 120 VAC, Min: 20 VAC -328 to +1400F (-) Red (-) Blue Max Load Current: 1.0 A across Operating Temperature Range -200 to +1350C (+) Yellow (+) Brown K Min Load Current: 5 mA -328 to +2462F (-) Red (-) Blue Offstate Leakage Current: 1 mA Max 0 to +1768C (+) White R No Standard +32 to +3214F (-) Blue Operating Frequency: 20 to 400 Hz Protection: Internal Transient Suppression, Fused 0 to +1768C (+) White S No Standard +32 to +3214F (-) Blue Triac: (CSPID2T0 and CSPID2TM only) +149 to +1820C Type: Optically isolated, zero-crossing detection B No Standard No Standard +300 to +3308F Rating: 120 VAC, Min: 20 VAC -200 to +1300C (+) Orange (+) Orange Max Load Current: 0.5A 25C, 0.4A 50C N -328 to +2372F (-) Red (-) Blue Min Load Current: 5 mA C 0 to +2315C Offstate Leakage Current: 1 mA Max No Standard No Standard W5/W6 +32 to +4199F Operating Frequency: 20 to 500 Hz mV -5 mV to 56 mV N/A N/A Protection: Internal Transient Suppression, Fused 10. CONTROL MODES: RTD INPUTS: Control: On/Off, P, PI, or PID Type: 2 or 3 wire Output: Time proportioning or linear (CSPID1 only) Excitation: 150 A Cycle Time: Programmable from 0.0 to 60.0 sec Lead Resistance: 15 Max Auto-Tune: When selected, sets proportional band, integral time, derivative time values, and output dampening time Probe Break Action: Programmable response Sensor Fail Response: Upscale 2