Bulletin No. T&P16-F Drawing No. LP0486 Released 10/05 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net MODELS T16 & P16 - TEMPERATURE/PROCESS CONTROLLERS PID CONTROL WITH REDUCED OVERSHOOT T16 ACCEPTS TC AND RTD P16 ACCEPTS 0-10 V AND 0/4-20 mA SIGNALS ON DEMAND AUTO-TUNING OF PID SETTINGS DC ANALOG OUTPUT (OPTIONAL) USER PROGRAMMABLE FUNCTION BUTTON PC OR FRONT PANEL PROGRAMMING PC CONFIGURABLE WITH TP16KIT UL Recognized Component, File E156876 GENERAL DESCRIPTION The Model T16 Controller accepts signals from a variety of temperature PC PROGRAMMING KIT sensors (thermocouple or RTD), while the Model P16 Controller accepts either a The optional TP16KIT contains a programming module with a 9 pin RS232 0 to 10 VDC or 0/4 to 20 mA DC input signal. Both controllers can provide an connector, cable and Crimson, a Windows based configuration software. The accurate output control signal (time proportional or DC Analog Output) to software allows downloading, uploading and storage of T16 and P16 program maintain a process at a setpoint value. Dual 4-digit displays allow viewing of the files. All controllers have a communications port that allows configuration by process/temperature and setpoint simultaneously. Front panel indicators inform PC even without controller power connected. Controller calibration is also the operator of the controller and output status. The comprehensive programming possible using the software when the proper calibration equipment and allows these controllers to meet a wide variety of application requirements. controller power is connected. MAIN CONTROL CONSTRUCTION The controller operates in the PID Control Mode for both heating and The controller is constructed of a lightweight, high impact, black plastic cooling, with on-demand auto-tune, that establishes the tuning constants. The textured case and bezel with a clear display window. The front panel meets PID tuning constants may be fine-tuned through the front panel and then locked NEMA 4X/IP65 specifications when properly installed. In applications that do out from further modification. The controller employs a unique overshoot not require protection to NEMA 4X, multiple controllers can be stacked suppression feature, that allows the quickest response without excessive horizontally or vertically. Modern surface-mount technology, extensive testing, overshoot. Switching to Manual Mode provides the operator direct control of the plus high immunity to noise interference makes the controller extremely reliable output. The controller may also be programmed to operate in On/Off mode with in industrial environments. adjustable hysteresis. SAFETY SUMMARY ALARMS All safety related regulations, local codes and instructions that appear in the Optional alarm(s) can be configured independently for absolute high or low manual or on equipment must be observed to ensure personal safety and to acting with balanced or unbalanced hysteresis. They can also be configured for prevent damage to either the instrument or equipment connected to it. If deviation and band alarm. In these modes, the alarm trigger values track the equipment is used in a manner not specified by the manufacturer, the protection setpoint value. Adjustable alarm trip delays can be used for delaying output provided by the equipment may be impaired. response. The alarms can be programmed for Automatic or Latching operation. Do not use the controller to directly command motors, valves, or other actuators A selectable standby feature suppresses the alarm during power-up until the not equipped with safeguards. To do so can be potentially harmful to persons or temperature stabilizes outside the alarm region. equipment in the event of a fault to the controller. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended. ANALOG OUTPUT OPTION The optional DC Analog Output (10 V or 20 mA) can be configured and scaled for control or re-transmission purposes. The programmable output update time reduces valve or actuator activity. CAUTION: Risk of Danger. CAUTION: Risk of electric shock. Read complete instructions prior to installation and operation of the unit. DIMENSIONS In inches (mm) PANEL CUT-OUT 1Type 4X Enclosure rating (Face only), UL50 GENERAL SPECIFICATIONS IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment 1. DISPLAY: 2 Line by 4-digit, LCD negative image transmissive with for measurement, control, and laboratory use, Part I backlighting. IP65 Enclosure rating (Face only), IEC 529 Top (Process) Display: 0.3 (7.6 mm) high digits with red backlighting. ELECTROMAGNETIC COMPATIBILITY Bottom (Parameter) Display: 0.2 (5.1 mm) high digits with green Immunity to EN 50082-2 backlighting. Electrostatic discharge EN 61000-4-2 Level 2 4 kV contact 2. ANNUNCIATORS: Level 3 8 kV air Status Annunciators: 1 O1 - Main control output is active. Electromagnetic RF fields EN 61000-4-3 Level 3 10 V/m O2 - Cooling output is active (when Alarm 2 is used for cooling). 80 MHz - 1 GHz A1 - Alarm 1 output is active. Fast transients (burst) EN 61000-4-4 Level 4 2 kV I/O A2 - Alarm 2 output is active. Level 3 2 kV power F, C - Temperature units. 2 RF conducted interference EN 61000-4-6 Level 3 10 V/rms %PW - Output power percentage is shown in Bottom display. 150 KHz - 80 MHz MAN - Controller is in Manual Mode. Emissions to EN 50081-2 R - Ramping Setpoint indicator. RF interference EN 55011 Enclosure class A % - Percent indicator (P16 models only). Power mains class A Display Messages: Notes: OLOL - Measurement exceeds + sensor range 1. Self-recoverable loss of performance during EMI disturbance at 10 V/m: ULUL - Measurement exceeds - sensor range Measurement input signal may deviate during EMI disturbance. OPEN - Open sensor is detected (T16 only) For operation without loss of performance: SHrt - Shorted sensor is detected (RTD only) Install one ferrite core one turn, RLC FCOR0000 or equivalent, to I/O SENS - Measurement exceeds controller limits (P16 only) cables at unit. dddd - Display value exceeds + display range 2. Self-recoverable loss of performance during EMI disturbance at 10 Vrms: -ddd - Display value exceeds - display range Process and analog output signal may deviate during EMI disturbance. 3. POWER: For operation without loss of performance: Line Voltage Models: Install one ferrite core one turn, RLC FCOR0000 or equivalent, to I/O 85 to 250 VAC, 50/60 Hz, 8 VA cables and power cable at unit. Low Voltage Models: Refer to the EMCInstallation Guidelines section of this bulletin for DC Power: 18 to 36 VDC, 4 W additional information. AC Power: 24 VAC, 10%, 50/60 Hz, 7 VA 4. CONTROLS: Three rubber push buttons for modification and setup of 8. ENVIRONMENTAL CONDITIONS: controller parameters. One additional button (F1) for user programmable Operating Temperature Range: 0 to 50C function. One external user input (models with alarms) for parameter lockout Storage Temperature Range: -40 to 80C or other user programmable functions. Operating and Storage Humidity: 85% max relative humidity (non- 2 5. MEMORY: Nonvolatile E PROM retains all programmable parameters. condensing) from 0C to 50C 6. ISOLATION LEVEL: Altitude: Up to 2000 meters AC power with respect to all other I/O: 250 V working (2300 V for 1 min.) 9. CONNECTION: Wire-clamping screw terminals Sensor input to analog output: 50 V working (500 V for 1 minute) 10. CONSTRUCTION: Black plastic alloy case and collar style panel latch. Relay contacts to all other I/O: 300 V working (2300 V for 1 minute) Panel latch can be installed for vertical or horizontal instrument stacking. DC power with respect to sensor input and analog output: 50 V working Black plastic textured bezel with transparent display window. Controller (500 V for 1 minute) meets NEMA 4X/IP65 requirements for indoor use when properly installed. 7. CERTIFICATIONS AND COMPLIANCES: Installation Category II, Pollution Degree 2. SAFETY 11. WEIGHT: 6.3 oz (179 g) UL Recognized Component, File E156876, UL873, CSA 22.2 No. 24 Recognized to US and Canadian requirements under the Component Recognition Program of Underwriters Laboratories, Inc. 3. THERMOCOUPLE INPUTS: (T16 only) INPUT SPECIFICATIONS Types: T, E, J, K, R, S, B, N, C, and Linear mV 1. SENSOR INPUT: Input Impedance: 20 M for all types Sample Period: 100 msec (10 Hz rate) Lead Resistance Effect: 0.25 V/ Step Response Time: 300 msec typical, 400 msec max to within 99% of final Cold Junction Compensation: Less than 1C typical (1.5C max) error value with step input. over ambient temperature range. Failed Sensor Response: Resolution: 1 for types R, S, B and 1 or 0.1 for all other types Main Control Output(s): Programmable preset output Display: OPEN WIRE COLOR TYPE DISPLAY RANGE STANDARD Alarms: Upscale drive ANSI BS 1843 Analog Output: Upscale drive when assigned to retransmitted input. -200 to +400C (+) Blue (+) White T ITS-90 -328 to +752F (-) Red (-) Blue Normal Mode Rejection: >40 dB 50/60 Hz -200 to +750C (+) Violet (+) Brown Common Mode Rejection: >120 dB, DC to 60 Hz E ITS-90 -328 to +1382F (-) Red (-) Blue Overvoltage Protection: 120 VAC 15 sec max -200 to +760C (+) White (+) Yellow 2. RTD INPUTS: (T16 only) J ITS-90 -328 to +1400F (-) Red (-) Blue Type: 2 or 3 wire -200 to +1250C (+) Yellow (+) Brown K ITS-90 Excitation: 150 A typical -328 to +2282F (-) Red (-) Blue Lead Resistance: 15 max per input lead 0 to +1768C No (+) White R ITS-90 Resolution: 1 or 0.1 for all types +32 to +3214F standard (-) Blue 0 to +1768C No (+) White TYPE INPUT TYPE RANGE STANDARD S ITS-90 +32 to +3214F standard (-) Blue 100 platinum, -200 to +600C +149 to +1820C No No 385 IEC 751 B ITS-90 Alpha = .00385 -328 to +1112F +300 to +3308F standard standard 100 platinum, -200 to +600C No official -200 to +1300C (+) Orange (+) Orange 392 N ITS-90 Alpha = .003919 -328 to +1112F standard -328 to +2372F (-) Red (-) Blue 120 nickel, -80 to +215C No official C 0 to +2315C No No ASTM 672 Alpha = .00672 -112 to +419F standard W5/W6 +32 to +4199F standard standard E988-96 -5.00 mV to Ohms Linear Resistance 0.0 to 320.0 N/A mV N/A N/A N/A 56.00 mV 2