Data Sheet Data Sheet 100VAC Input/ 5VDC (200mA) Output 220VAC Input/12W Output Non-Isolated AC/DC Converter with Built-In Non-Isolated AC/DC Converter with Built-In Zero Cross Signal Output Zero Cross Signal Output BP5011 BP5013 Dimensions (Unit : mm) Absolute Maximum Ratings Dimensions (Unit : mm) Absolute Maximum Ratings 11.2MAX. 38.5MAX. Parameter Parameter Symbol Limits Unit Symbol Limits Unit 8.1MAX. 35.1MAX. Input voltage Vi 170 V Input voltage Vi 170 V Zero-cross input voltage V1 120 Vrms Zero-cross input voltage V1,V2 120 Vrms Operating temperature range Topr 20 to +85 C MARKING SIDE Operating temperature range Topr 20 to +85 C Storage temperature range Tstg 25 to +105 C Storage temperature range Tstg 25 to +105 C Maximum surface temperature 1 3 6 8 9 10 11 12 13 14 Tsmax 105 C Maximum surface temperature Tsmax 105 C 1 2 3 4 5 7 9 11 13 0.250.05 0.50.1 Maximum output power W 0.250.05 Po 12 Maximum output current Io 200 mA 0.50.1 3.65MAX. 2.540.2 1.30.2 2.540.2 1.30.2 3.25MAX (Vo=12V, R2=open) 3.0MAX 2.5413=33.02TYP 7.55MAX. Electrical Characteristics 4.5MAX. (Unless otherwise specified, Ta=25C, Vi= 141V, Io=1000mA, V2=5V,R1=10k) 2.5412=30.48TYP 3.6MAX. Electrical Characteristics (Unless otherwise noted, Ta=25C,Vi= 141V, lo=100mA) Parameter Symbol Min. Typ. Max. Conditions Unit Parameter Symbol Min. Typ. Max. Conditions Unit Derating Curve Input voltage range Vi 113 141 170 V DC Vi 85 170 V DC Input voltage range 141 Derating Curve Output voltage Vo 11 12 V 13 14 Vo 4.7 5.3 V Derating Curve Output voltage 5.0 Output current Io 1000 mA 12 1 1 10 Io 200 mA Output current Line regulation Vr 0.03 0.2 V Vi= 113 to 170V 8 Vr 0.15 V Line regulation 0.01 Vi= 85 to 170V 6 0.13 Derating Curve Load regulation Vl 0.2 V Io=0 to 1000mA OperOperation Rangeation Range 250 4 Vl 0.15 V Load regulation 0.01 Io=0 to 200mA Output ripple voltage Vp 0.22 0.35 Vp-p 2 2 200 2 0 Vp 0.15 Vp-p Output ripple voltage 0.06 Io=200mA 75 83 Power conversion efficiency % 150 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 60 % Ambient Temperature Ta (C) Power conversion efficiency 68 Io=200mA Zero-cross signal H VzH 0 0.3 V V1 = 141V 100 OperOperation Rangeation Range VZH 0 0.3 V 4.6 5.0 Zero-cross signal H V1, V2=2.3V, RZ1, 2=4k Zero-cross signal L VzL 5.3 V V1=0V 50 Conversion Efficiency 1 Max output current should be reduced according to the surrounding temperature. VZL 4.4 5.3 V Zero-cross signal L 5.0 V1, V2= 5.3V, RZ1, 2=4k 0 2 The output ripple voltage may vary depending on the capacitance, environment, and location of peripheral components. -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Conversion Efficiency 1 Max output current should be reduced according to the surrounding temperature. (Vi=-141V, R2=open, Ta=25C) Ambient Temperature Ta ( C) 100 2 Spike noise is not included in output ripple voltage. 90 Application Circuit 80 70 Application Circuit 60 Pin No. Function 50 Pin No. Function Conversion Efficiency Zero-cross input 1 (ACin) 40 1 1 Zero-cross signal output2(Vz2) 2 Skip 30 2 Zero-crosssignal output1 (Vz1) BP5013 3 Input (Vi) 20 Zero-cross signal2 3 Output (Vo) 4 Skip 10 Conversion Efficiency 4 Common 5 Skip Be sure to use 0 Zero-cross signal1 11 33 66 88 99 10 11 12 13 1144 (Vi= 141V,Ta=25 C) 5 Coil 1 (Coil-1) 0 200 400 600 800 1000 100 a fuse for safety 6 Coil 1 (Coil-1) 6 Skip Output Current Io (mA) 90 7 Skip Zero-cross BP5011 7 Coil 2 (Coil-2) 80 F1 8 Coil 2 (Coil-2) signal 8 70 R2 Skip 9 Output (Vo) AC100V D1 R3 Io 9 13 11 9 7 5 4 3 2 1 60 Input (Vi) 10 ADJ (VoADJ) Load Regulation LL11 50 10 Skip 11 Common 40 11 Zero-cross input2 (ACin2) 12 Test D2 Load Regulation 30 ZZNNRR CC11 C3 C2 R1 V2=5V Vo 13 Zero-cross signal output (Zcout) 12 Skip (Vi=-141V, R2=open, Ta=25C) 20 ++ ++ -14.0 14 Zero-cross signal input (-5V) (Zc) 13 Zero-cross input1 (ACin1) F1 10 L1 -12.0 0 D1 Vo Coil start R1 0 50 100 150 200 -10.0 Output Current Io (mA) R2 R3 -8.0 Please verify operation and characteristics in the customer s circuit before actual usage. MaximMaximumum C2 Ensure that the load current does not exceed the maximum rating. -6.0 Io=1000mAIo=1000mA C1 C3 + ZNR + -4.0 External Component Specifications -2.0 Load Regulation Be sure to use a fuse for the safety. coil start 0.0 F1: FUSE Use a fast-acting fuse of 2.0A. 0 200 400 600 800 1000 1200 1400 Please verify operation and characteristics in the customer s circuit before actual usage. Rated voltage : Beyond 250V, capacitance : 47 to 220F Output Current Io (mA) C1: Input capacitor Ensure that the load current does not exceed the maximum rating. Rated ripple current : 0.22Arms or higher Load Regulation C2: Output capacitor Rated voltage : Please ensure a rated voltage (whose value is proportional External Component Specifications (Vi= 141V,Ta=25 C) Output Voltage Settings 6.0 to the output voltage) with sufficient margin F1: FUSE Use a fast-acting fuse of 1.0A. 5.0 capacitance : 330 to 1000F, low impedance type Vo Io R2 L1 C1: Input capacitor Rated voltage : 250V or higher 4.0 ESR : Less than 0.08 Capacitance : 22 to 100 F 12V 1000mA open 330H 3.0 Rated ripple current : Byond 1.0Arms C2: Output capacitor Rated voltage : 10V or higher MaximMaximumum 2.0 Evaluate under actual operating conditions since it affects the output ripple voltage. 15V 800mA 75k 470H lo=200mAlo=200mA Capacitance : 100 to 470 F, Low impedance type Rated voltage : Beyond 250V, Capacity : 0.1 to 0.22F 1.0 C3: Noise removal capacitor ESR : Less than 0.16 24V 500mA 8.2k 1mH Film or ceramic capacitor 0.0 Rated ripple current : Beyond 0.58Arms 0 50 100 150 200 250 300 Resistance : 10 to 22, Power : More than 1/4W R3 : Noise removal resistor 30V 400mA 1.8k 1mH Evaluate under actual operating conditions since it affects the output ripple voltage. Output Current Io (mA) Peak reverse voltage : More than 400V D1: Rectifier diode C3: Noise removal capacitor Rated voltage : 250V or higher Mean rectifying current : More than 1.0A Capacitance : 0.1 to 0.22 F Vo Peak forward surge current : More than 20A Film or ceramic capacitor 99 Full-wave rectification can be used. Peak reverse voltage : More than 400V 47k L1: Power inductor Inductance : 560 H D2: Flywheel Diode R2 Rated current : More than 0.52A Mean rectifying current : More than 3.0A, Fast recovery diode 12k Please note that both the switching and efficiency characteristics Resistance : 10 to 22 R1: Noise removal resistor + 10 of the module are affected by this diode. Recommended Power : More than 1/4W VoADJ products : RF2001T4S (Rohm), 31DF4 (Nihon Inter), RU30 (Sanken). 36k R2,R3 : Pull-up resistor Pull-up resistor for zero-cross signal. 4k 1/10W Inductance : 330H (Vo=-12V) L1: Power inductor D1: Rectifier diode Peak reverse voltage : More than 400V Rated current : More than 1.3A Vref=6.9V 1111 Mean rectifying current : More than 1.0A Please refer to the Output Voltage Settings table to the right. Peak forword surge current : More than 20A A varistor is required to protect against lightning surges and static electricity. COM ZNR: Varistor Full-wave rectification can be used. 10k 1/10W R1: Pull-up resister Output block diagram ZNR : Varistor A varistor is required to protect against lightning surges and static electricity. Refer to the Output Voltage Settings table to the right. R2: Output voltage setting resistor www.rohm.com 2010.01 - Rev.A 2010 ROHM Co., Ltd. All rights reserved. 1/1 Not Recommended for New Designs 41.0 17.4MAX. Output Current Io (mA) Output Voltage Vo (V) Conversion Efficiency (%) Mark Side Output Voltage Vo (V) Output Power (W) 4.01.0 23.2MAX. Conversion Efficiency (%) MARKING SIDENot Recommended for New Designs