H25 Incremental Optical Encoder The H25 is the flagship of the BEI Sensors product line. It was designed from the ground up for the industrial marketplace. The H25 offers features such as EMI shielding, 40 lb. ABEC 7 bearings, matched thermal coefficients on critical components, and custom high- efficiency optics. The encoder meets NEMA 4 and 13 requirements when ordered with the shaft seal. Typical applications include machine control, process control, the wood processing industry, oil well logging, industrial weighing, agricultural machinery, textile equipment, web process control, robotics, and food processing. Special Models of the H25 Incremental Encoder are available with one or more of the following certifications. Consult factory for details. Class I, Group A,B,C & D EN 61000-6-4 and EN 61000-6-2 Class I, Zone 0, Group IIC C Class II Group E, F & G UL 12.0035X UL 13.0071X Class I, Div 2, Group A,B,C & D CENELEC Class II, Div 2, Group F & G II 1 G Ex ia IIB/IIC T4 II 3 G Ex nA IIB T4 Gc Maximum RPM: 12,000 RPM nominal, 8000 RPM with Protection Level: Reverse, overvoltage and output short circuit Mechanical Specifications 1/2 shaft (see Frequency Response, below) 30,000 RPM (see note 5) Shaft Diameter: 3/8 (1/2as special feature) available on units with 3/8 shaftconsult with factory Frequency Response: 100 kHz, up to 1MHz with interpolation -4 2 -4 Flat On Shaft: 3/8 Shaft: 0.80 long X 0.03 deep Moment of Inertia: 4.1 X 10 oz-in-sec 5.2 X 10 option (see note 7) 2 1/2 Shaft: 0.80 long X 0.04 deep (1/2 shaft w/flat must be oz-in-sec with 1/2 shaft Output Terminations: (See table 1, back) ordered as special feature) Weight: 13 oz typical, 14.5 oz typical with 1/2 shaft Note: Consult factory for other electrical options Shaft Loading: 3/8 shaft: Up to 40 pounds axial and 35 pounds radial 1/2 shaft: Up to 90 pounds axial and 80 pounds Electrical Specifications Environmental Specifications radial Code: Incremental Enclosure Rating: NEMA 4 & 13 (IP 66) when ordered with Shaft Runout: 0.0005 T.I.R. at midpoint regardless of Output Format: 2 channels in quadrature, 1/2 cycle index shaft seal (on units with an MS connector) or a cable gland shaft diameter gated with negative B channel (on units with cable termination). Starting Torque at 25C: Without shaft seal 1.0 in-oz (max) Cycles Per Shaft Turn: 1 to 72,000 (see table 2) For resolu- Temperature: Operating, 0 to 70 C extended temperature With shaft seal 2.5 in-oz (max) 1/2 shaft with shaft seal: tions above 3,600 see BEI for interpolation options testing up to 105C available Storage, -25 to 90 C unless 3.5 in-oz (max) extended temperature option called out. Supply Voltage: 5 to 28 VDC available Bearings: Class ABEC 7 standard, ABEC 5 for 1/2 shaft Shock: 50 gs for 11 msec duration Current Requirements: 100 mA typical +output load, Shaft Material: 416 stainless steel 250 mA (max) Vibration: 5 to 2000 Hz 20 gs Bearing Housing: Die cast aluminum with protective finish stainless steel (special feature) Voltage/Output: (see note 5) Humidity: 98% RH without condensation 15V/V: Line Driver, 515 VDC in, Vout = Vin Cover: Die cast aluminum stainless steel (special feature) 8 28V/V: Line Driver, 528 VDC in, Vout = Vin NOTES & TABLES: All notes and tables referred to in the text Bearing Life: 2 X 10 revs (1300 hrs at 2500 RPM) 10 28V/5: Line Driver, 528 VDC in, Vout = 5 VDC can be found on the back of this page. at rated load 1 X 10 revs (67,000 hrs at 2500 RPM) at 28V/OC: Open Collector, 528 VDC in, OCout 10% of rated load H25 Incremental Ordering Options for assistance call 800-350-2727 Use this diagram, working from left to right to construct your model number (example: H25D-SS-2000-ABZC-28V/V-SM18). All notes and tables referred to can be found on pages the back of this page. H25 TYPE: OPTIONAL CYCLES PER TURN: COMPLEMENTS OUTPUT HAZARDOUS SPECIAL AREA RATINGS: H = Heavy Duty FACE MOUNTS (Enter Cycles) C = Complementary TERMINATION FEATURES: Blank = None Outputs See Table 2 25 = 2.500 Dia. F1(E housing only),F2, F3, LOCATION: S = Special EX = Intrinsically Safe Blank = None or F4 E = End features specified Blank = None NI = Non-Incendive See note 4 See note 1 S = Side on purchase order Contact factory for (consult factory) HOUSING CONFIG. SHAFT SEAL NO. OF CHANNELS: VOLTAGE/OUTPUT: voltage options X = See note 6 LETTER: CONFIGURATION: A = Single Channel 15V/V = 515 V in/out Express OUTPUT AB = Dual Quad. Ch. 28V/V = 528V D=Square Flange SS = Shaft Seal in/out Encoder TERMINATION: 28V/5 = 528V /5V E=2.50 Dia. Servo Mount ABZ = Dual with Index in out (Not avail. on H25G) M12 = MS3112E12-10P 28V/OC = 528V /OC in out G=2.62 Dia. Servo Mount Blank = Shielded Bearing AZ = Single with Index M16 = MS3102R16S-1P See note 5 See dimensions See note 2 See note 3 M18 =MS3102R18-1P C = Pigtail Cable EXPRESS ENCODERS: Items highlighted with are standard Express Encoders and ship in one to three days. CS = Cable with seal T2 and T5 options are available as standard H25 Express Encoder model options. Cable length specified in inches (i.e. C18 = Pigtail 18 long) See table 1 & note 9 Tel: 805-716-0322 /800-350-2727 www.beisensors.com Specification No. 02002-001 Rev C 08-17 These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion contrary to U.S law is prohibited.Notes and Tables H25 Incremental Optical Encoder Figure 1 Output Waveform Notes 1. Mounting is usually done either using the D-style square flange mount, E- or G-style servo mounts, or one of the standard face mounts, F1 for example. Consult factory for additional face mount options. 2.The shaft seal is recommended in virtually all installations. The most common excep- tions are applications requiring a very low starting torque or those requiring operation at Tables both high temperature and high speed. 3. Non-standard index widths and multiple indices are available by special order. Consult factory. Table 1: Incremental Output Terminations 4. Complementary outputs are recommended for use with line driver type (source/sink) Table 1: Incremental Output Terminations outputs. When used with differential receivers, this combination provides a high degree The connector style will determine pinouts. For example, an encoder with M18 CONNECTOR of noise immunity. ABC channels and an M18 connector uses the table to the right. PIN CHANNEL 5. Output ICs: Output ICs are available as either Line Driver (LD) or NPN Open Collector The connector style will determine pinouts. For example, an encoder with AA M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO. (OC) types. Open Collectors require pull-up resistors, resulting in higher output source M 18 CONNECTOR ABC channels and an M18 connector uses the table to the right. BB impedance (sink impedance is similar to that of line drivers). In general, use of a Line PIN PIN ABZ ABC PIN CHANNEL CZ Driver style output is recommended. Line Drivers source or sink current and their lower EA AA A A M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO. D+V impedance mean better noise immunity and faster switching times. Warning: Do not DB BB B B connect any line driver outputs directly to circuit common/OV, which may damage the PIN PIN ABZ ABC E C Z CC Z A driver. Unused outputs should be isolated and left floating. Our applications specialists E A A A F0V D +V BD +V (SUPPLY VOLTAGE) would be pleased to discuss your system requirements and the compatibility of your D B B B E GCG FE B C C Z A receiving electronics with Line Driver type outputs. F 0V HA AF 0 V (CIRCUIT COMMON) B D +V (SUPPLY VOLTAGE) G CG 28V/V: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28 IB G CASE GROUND (CG) (except H20) F E B H A VDC +/- 5% standard (Note: V = V ). This driver is TTL compatible when used with out in JZ A F 0V (CIRCUIT COMMON) I B 5 volt supply. Supply lines are protected against overvoltage to 60 volts and reverse G CASE GROUND (CG) (except H20) J Z WIRE COLOR DA 15P CHANNELS DESIGNATED IN MODEL NO. voltage. Outputs are short circuit protected for one minute. Supply current is 120 mA M12 CONNECTOR (22AWG) CONNECTOR typical (plus load current). This is the recommended replacement for 3904R and 7406R ABZ ABC ABZC PIN CHANNEL open collector outputs with internal pullup resistors. It is also a direct replacement for any WIRE COLOR YEL DA 15P 13ACHANNELS DESIGNATED IN MODEL NO.AA M 12 CONNECTOR (22AWG) CONNECTOR 4469, 88C30, 8830 or 26LS31 line driver AA BLUE 14BABZ ABC BBABZC PIN CHANNEL 28V/5: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28 VDC +/- BB YEL 13 A A A A A ORN 15Z Z 5% standard, internally regulated with 5V (TTL compatible) logic out. Supply lines are protected BLUE 14 B B B B B CZ W-Yel10 AA against overvoltage to 60 volts and reverse voltage. Outputs are short circuit protected for one ORN 15 Z Z C Z D+V W-Blu11 BB minute. Supply current is 90 mA typical (plus load current). W-Yel 10 A A D +V E W-BluW-Orn111 2 B ZB E 15V/V: Multi-voltage Line Driver (4469*): 100 mA source/sink. Input voltage 5 to 15 F0V F 0V VDC +/- 5% standard (Note: V = V ). TTL compatible when used with 5 volt supply. RED 6 +V (SUPPLY VOLTAGE) out in W-Orn 12 Z GCG G CG Supply lines are protected against overvoltage to 60 volts and reverse voltage. Outputs BLK 10 V (CIRCUIT COMMON) HA RED 6 +V (SUPPLY VOLTAGE) H A are short circuit protected for one minute. Supply current is 90 mA typical (plus load GRN 9 CASE GROUND (CG) (except H20) JB BLK 1 0V (CIRCUIT COMMON) J B current). This is a direct replacement for the 4469 Line Driver. GRNWHITE 9 CASE GROUND (CG) (except H20)SHIELD DRAIN (Shielded Cable Only) K KZZ 28V/OC: NPN Open Collector (3904*, 7273*). Current sink of 80 mA max. Current WHITE SHIELD DRAIN (Shielded Cable Only) sourced by external pull- up resistor. Output can be pulled up to voltage other than supply + voltage (30 V max). Input voltage 5 to 28 VDC /- 5% standard. Supply current is 120 Table 2: Disc Resolutions for Incremental Encoder Models H25, H38, H40, L25, E25 Table 2: Disc Resolutions for Incremental Encoder Models H25, H38, H40, L25, E25 mA typical. This replaces prior ICs with designations of 3904, 7406, 3302, 681 and 689. 5V/OCR, 15V/OCR, 24V/OCR: Open Collector (3904R*, 7406R*, 7273R*): Current Resolutions highlighted with are available as standard Model 25 EXPRESS ENCODERS that ship in one to three days. Resolutions highlighted with are available as standard Model H25 EXPRESSENCODERS that ship in one to three days. sink of 70 mA max. Includes internal pull-ups sized at approximately 100 ohms/ volt. 5V/V. 5V/OC, 5V/OCR and 9V/OC can be intrinsically safe line driver and open 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122, collector outputs available on certain model variations. They are intrinsically safe only 80, 86, 88, 90, 100, 102, 120, 122,125, 127, 128, 132, 144, 148, 150, 158, 160, 175, 176, 180, 187, 192, 200, 125, 127, 128, 132, 144, 148, 150, 158, 160, 175, 176, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 250, 254, 255, 256, 264*, 274, 280, 283, when installed per the controldrawing noted on the certification label affixed to the 202, 204*, 217, 220, 240, 250, 254, 255, 256, 264*, 274, 280, 283, 292, 300, 312, 320, 321, 325, 360, 366, encoder body. 288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500 502, 508, 512, 522, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500, 502, 508, 512, 522,530, 550, 3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC: Intrinsically safe line driver 560*, 576, 598, 600, 604, 625, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748, 750, 762, 768, 780, 785, and open collector outputs. These drivers are specific to intrinsically safe encoders, 748, 750, 762, 768, 780, 785, 800, 812, 825, 850, 864, 878, 888, 900, 912, 914, 938, 942, 955, 960, 1000, and are installed per the appropriate control drawings listed in Table 2.1 on page 48. 800, 812, 825, 850, 864, 878, 888, 900, 912, 914, 938, 942, 955, 960, 1000, 1016, 1024, 1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080, 1016, 1024, 1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080, 1088, 1100, 1101, 1125, 1136, 6. Special S at the end of the model number is used to define a variety of non-standard 1200, 1088, 111237, 00, 1101, 11250, 125, 111257, 36, 1200, 11270, 237, 1251280, 0, 1257, 11300, 270, 1281314, 0, 1300 1332, 1314, 1332, 1333, 1333, 1390, 1390, 1400, 1400, 1414, 1414, 1427, 1440, 1427, 1484, 1440, 1500, 1562,1484, features such as special shaft lengths, voltage options, or special testing. Please consult 1500, 1562,1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, the factory to discuss your special requirements. 1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, 1952, 1968, 1979,1995, 2000, 2048, 2080, 2094, 2100, 2160, 2164, 2199, 2200, 2250, 2356, 2400, 7. Higher frequency response may be available. Please consult with the factory. 2094, 2100, 2160, 2164, 2199, 2200, 2250, 2356, 2400, 2485, 2500, 2514, 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 2485, 2500, 2514, 2519, 2540, 2821, 2827, 2833, 3000, 3125, 3600, 4000, 4096, 5000 8. Mating straight plug receptacles may be ordered from the factory: *AB or ABC output only. NOTE: Resolutions up to 72,000 are available. For M12 use MS3116F12-10S, For M14 use MS3106F14S-6S *AB or ABC output only. NOTE: Resolutions up to 72,000 are available. For M14/19 use MS3116J14-19S, For M16 use MS3106F16S-1S These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, For M18 use MS3106F18-1S, For M20 use MS3106F20-29S and Security, Export Administration regulations. Diversion contrary to U.S. Law is prohibited. * Products manufactured prior to April 2007 used the line driver IC number instead of voltage output in model number. Tel: 805-716-0322 /800-350-2727 www.beisensors.com