H40 Shock Proof Optical Encoder The H40 is an ultra heavy duty encoder whose internal structure is totally isolated from severe shock and shaft loading conditions. The optics and electronics are supported in shock absorbing material within the heavy cast outer housing. The encoder shaft is flexibly coupled to the high load capacity bearings and shaft assembly, which is carried in the outer housing. The entire bearing assembly is field-removable to permit proper shaft support while pressing pul- leys, gears, etc. onto the shaft. An Underwriters Laboratories listed version of this model is available. The H40 Shock Proof Encoder is avail able with the following certifications: EN 55011 and U.S. Standards Class I, Canadian Standards Class I, EN 61000-6-2 Group D, Division 1 Group D, Division 1 C Mechanical Specifications Electrical Specifications Environmental Specifications Shaft Diameter: 5/8 nominal Output Format: 2 channels in quadrature, 1/2 cycle index Enclosure Rating: NEMA 4 X & 6 (IP66), outdoor gated with negative B channel Non-Hazardous locations, NEMA 4 X & 13 (IP66), Flats On Shaft: Two flats, 0.75 long X 0.30 deep at 90 Cycles per Shaft Turn: 1 to 72,000 (see Table 3). indoor Non-Hazardous locations Shaft Loading/Bearing Life: Refer to figure 1, back page For resolutions above 3,600 see interpolation options in the Hazardous Area Rating: The optional Underwriters Shaft Runout: 0.001 T.I.R. at mid-point of shaft BEI 2008 Spec Guide on pages 36 and 37. Laboratories listed version is for use in hazardous locations Starting Torque at 25 C: 10.0 in-oz (max) Supply Voltage: 5 to 28 VDC available NEMA Enclosure 7. Class 1, Group D, Division 1, Bearings: Class 52100 SAE high carbon steel, Current Requirements: 100 mA typical + output load, NEC Class 2 circuits only stainless steel option 250 mA (max) Temperature: Operating, 0 to 70 C extended temperature Shaft Material: 1070 carbon steel, 303 and 316 Voltage/Output: (see note 5) testing available (see note 6) 80 C max for UL and CEN stainless steel optional 15V/V: Line Driver, 515 VDC in, V = V out in approved units storage -25 to 90 C Enclosure: Die cast aluminum, hard anodized with dichro- 28V/V: Line Driver, 528 VDC in, V = V out in Shock: 200 gs at 11msec mate sealed finish (optional). Shaft seals and sealed bearings 28V/5: Line Driver, 528 VDC in, V = 5 VDC out Vibration: 5 to 2000 Hz 20 gs are standard to achieve environmental ratings. 28V/OC: Open Collector, 5 28 VDC in, OC out Humidity: 100% RH Maximum RPM: 10,000 RPM (see frequency response, below) Protection Level: Reverse, overvoltage and output Coupling Windup: The H40 uses an internal coupling. short circuit (see note 5) -4 2 Windup error (degrees) = a X 7.5 X 10 rad/sec Frequency Response: 100 KHz, up to 1 MHz with 2 where a = angular acceleration in rad/sec interpolation option (see note 5) NOTES & TABLES: Weight: Approx 9 lbs Output Terminations: see Table 2, back page All notes and tables referred to in the text can be found on Termination Type: Compression type, UL recognized. the back page. Accepts AWG 14 to 22, stranded wire, strip 1/4 Note: Consult factory for other electrical options H40 Shock Proof Ordering Options for assistance call 800-350-2727 Use this diagram, working from left to right to construct your model number (example: H40A-2000-ABZC-28V/V-SC-UL). All notes and tables referred to can be found on the back of this page. H40 CYCLES PER TuRN: SPECIAL TYPE: COMPLEMENTS: OuTPuT TERMINATION: Enter Cycles FEATuRES: H = Heavy Duty C = Complementary SC = Side Conduit See Table 3 S= Special 40 = 4.00 Square Outputs, EC = End Conduit Conduit uses 1/214 features specified Blank = None NPSF (dryseal) straight pipe threads HOuSINg NO. OF CHANNELS: on purchase order See note 2 EM16 = MS3102R16S-1P CONFIguRATION: A = Single Channel (consult factory) EM18 = MS3102R18-1P, A = Base Mounted Feet VOLTAgE/OuTPuT: AB = Dual Quad. Ch. See note 4 See Table 1, back page CERTIFICATION: B = No Mounting Feet 15V/V = 515 V in/out ABZ = Dual with Index 28V/V = 528V UL = UL Explosion in/out AZ = Single with Index 28V/5 = 528V /5V in out Proof rating, only See note 1 28V/OC = 528V / in available with SC OC out termination See note 3 Tel: 805-968-0782 /800-350-2727 Fax: 805-968-3154 / 800-960-2726 7230 Hollister Ave., Goleta, CA 93117-2807 www.beisensors.com Specification No. 02045-001 Rev.08-11H40 Shock Proof Optical Encoder Dimensions Tables Figure 1 H40A Bearing Life vs. Speed at Various Radial Loads Table 1 Output Functions 4.5 .281 (4) Incremental 8-Bit Absolute* 0.6248 GRAY NATURAL TERMINAL TERMINAL FUNCTION 0.6244 CODE BINARY NUMBER A CHANNEL A 0 3.56 G0 2 1 B B 1 G1 2 2 Z Z 2 G2 2 3 V +VDC 3 G3 2 4 G GROUND (0V) 4 G4 2 5 CG CASE GROUND 5 G5 2 6 1/4-20 UNC-2B A A 6 0.50 DEEP (4) ON G6 2 7 A 3.0 B.C. 7 B B G7 2 8 4.5 Z Z SPARE 9 .281 (4) 4.5 SPARE 10 S SPARE* .281 (4) 0.6248 LATCH 11 0.6244 *or SELECT on Dual Count 0.6248 INTERROGATE 12 0.6244 encoders SPARE 13 3.56 3.56 +VDC 14 0V (COMMON) 15 SPEED (RPM) CASE GROUND 16 Notes 4.5 Latch and Interrogate are optional .281 (4) 1. Mounting is usually done either using the D-style square flange mount, E- or G-style servo mounts, or one of the standard face mounts, F1 for example. Consult 1/4-20 UNC-2B 0.6248 1/4-20 UNC-2B Incremental Output Terminations 0.50 DEEP (4) ON Table 2 factory for additional face mount options. 0.6244 0.50 DEEP (4) ON A 3.0 B.C. A 3.0 B.C. 2.The shaft seal is recommended in virtually all installations. The most common excep- M16 CHANNELS DESIGNATED tions are applications requiring a very low starting torque or those requiring operation at M18 CONNECTOR 3.56 CONNECTOR IN MODEL NUMBER both high temperature and high speed. PIN CHANNEL H40B PIN ABZ ABC 3. Non-standard index widths and multiple indices are available by special order. A CHANNEL A Consult factory. A A A 4. Complementary outputs are recommended for use with line driver type (source/ B B B B B sink) outputs. When used with differential receivers, this combination provides a high C Z C Z A degree of noise immunity. D +VDC 5. Output ICs: Output ICs are available as either Line Driver (LD) or NPN Open Collector D +V(SUPPLY VOLTAGE) (OC) types. Open Collectors require pull-up resistors, resulting in higher output source F GROUND (OV) 1/4-20 UNC-2B E B impedance (sink impedance is similar to that of line drivers). In general, use of a Line 0.50 DEEP (4) ON G CASE GROUND F OV (CIRCUIT COMMON) Driver style output is recommended. Line Drivers source or sink current and their lower A 3.0 B.C. H A impedance mean better noise immunity and faster switching times. Warning: Do not G CASE GROUND (CG) connect any line driver outputs directly to circuit common/OV, which may damage the 9.36 I 2.1 B .281 DIA (4) 2.39 driver. Unused outputs should be isolated and left floating. Our applications specialists2.03 4.00 J Z would be pleased to discuss your system requirements and the compatibility of your 1.30 1.56 0.59 receiving electronics with Line Driver type outputs. 0.6248 0.6244 28V/V: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28 VDC DIA 4.75 +/- 5% standard (Note: V = V ). This driver is TTL compatible when used with 5 volt out in 3.56 Table 3 supply. Supply lines are protected against overvoltage to 60 volts and reverse voltage. DIA Outputs are short circuit protected for one minute. Supply current is 120 mA typical (plus Disc Resolutions for Incremental Encoder Model H40 load current). This is the recommended replacement for 3904R and 7406R open collector outputs with internal pullup resistors. It is also a direct replacement for any 4469, 88C30, 0.75 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 2.146 8830 or 26LS31 line driver 0.005 28V/5: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28 VDC 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, +/- 5% standard, internally regulated with 5V (TTL compatible) logic out. Supply lines are protected against overvoltage to 60 volts and reverse voltage. Outputs are short circuit 100, 102, 120, 122,125, 127, 128, 132, 144, 148, 150, 158, 1/4-20 UNC-2B COUPLING ACCESS PORT protected for one minute. Supply current is 90 mA typical (plus load current). 0.50 DEEP (4) ON 160, 175, 176, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 15V/V: A 3.0 DIA B.C.Multi-voltage Line Driver (4469*): 100 mA source/sink. Input voltage 5 to 15 VDC +/- 5% standard (Note: V = V ). TTL compatible when used with 5 volt supply. out in Field Replaceable Coupling 250, 254, 255, 256, 264*, 274, 280, 283, 288, 292, 300, 312, Supply lines are protected against overvoltage to 60 volts and reverse voltage. Outputs & Bearing Assembly are short circuit protected for one minute. Supply current is 90 mA typical (plus load cur- 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, rent). This is a direct replacement for the 4469 Line Driver. 393, 400, 430, 432, 450, 462, 480, 490, 500, 502, 508, 512, 28V/OC: NPN Open Collector (3904*, 7273*). Current sink of 80 mA max. Current 4.06 sourced by external pull- up resistor. Output can be pulled up to voltage other than supply 522, 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, + voltage (30 V max). Input voltage 5 to 28 VDC /- 5% standard. Supply current is 120 mA typical. This replaces prior ICs with designations of 3904, 7406, 3302, 681 and 689. 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 5V/OCR, 15V/OCR, 24V/OCR: Open Collector (3904R*, 7406R*, 7273R*): Current sink of4.00 748, 750, 762, 768, 780, 785, 800, 812, 825, 850, 864, 878, 888, 70 mA max. Includes internal pull-ups sized at approximately 100 ohms/volt. Max current source is 10 mA. Supply current is 100 mA typical, 120 mA with internal pull-ups. The 5V/ 900, 912, 914, 938, 942, 955, 960, 1000, 1016, 1024, 1030, OCR, 15V/OCR and 24V/OCR are often replaced by the 28V/V in system upgrades. 2.45 3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC: Intrinsically safe line driver and open 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080,1088, 1100, collector outputs. These drivers are specific to intrinsically safe encoders, and are installed per the 1101, 1125, 1136, 1200, 1237, 1250, 1257, 1270, 1280, 1300, appropriate control drawings listed in Table 2.1 on page 48 of the 2008 BEI Specifying Guide. 6. Special S at the end of the model number is used to define a variety of non-standard 2.56 1/2 - NPSF (DRYSEAL) STRAIGHT PIPE THREADS 1314, 1332, 1333, 1390, 1400, 1414, 1427, 1440, 1484, features such as special shaft lengths, voltage options, or special testing. Please consult NOTE: THIS WIRING PORT WILL BE SEALED WITH A PIPE Rear View PLUG IF THE EM OR EC OPTION IS SPECIFIED the factory to discuss your special requirements. 1500, 1562, 1570, 1596, 1600, 1650, 1666, 1718, 1745, 7. Higher frequency response may be available. Please consult with the factory. 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 8. Extended temperature ratings are available in the following ranges: -40 to 70C, -40 to 85C, 20 to 105C and 40 to 105C depending on the particular 1968, 1979, 1995, 2000, 2048, 2080, 2094, 2100, 2160, model. Some models can operate down to -55C. Extended temperature ranges can affect other performance factors. Consult with 2164, 2199, 2200, 2250, 2356, 2400, 2485, 2500, 2514, factory for more specific information. 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 9. Mating straight plug receptacles may be ordered from the factory: For M12 use MS3116F12-10S, For M14 use MS3106F14S-6S For M14/19 use MS3116J14-19S, For M16 use MS3106F16S-1S For M18 use MS3106F18-1S, For M20 use MS3106F20-29S *AB or ABC output only. NOTE: Resolutions up to 72,000 are available. * Products manufactured prior to April 2007 used the line driver IC number instead of voltage output in model number. Tel: 805-968-0782 /800-350-2727 Fax: 805-968-3154 / 800-960-2726 7230 Hollister Ave., Goleta, CA 93117-2807 www.beisensors.com BEARING RATING LIFE (HOURS) A B Z V G CG A B Z S