HS35 Incremental Optical Encoder Mechanical Specifications The HS35 com- Shaft Bore: 1.00, 0.875, 0.750, 0.625, 0.500. All are supplied with insulating sleeves. bines the rug- Allowable Misalignment: 0.005 T.I.R. on mating shaft 0.75 from shaft end Bore Runout: 0.001 T.I.R maximum ged, heavy-duty Starting Torque at 25C: Through shaft version (SS) = 7 in-oz (max) features usually Blind shaft version (BS) = 4 in-oz (max) Bearings: 52100 SAE High carbon steel associated with Shaft Material: 416 stainless steel shafted encod- Bearing Housing: Die cast aluminum with protective finish ers into a hollow Cover: Die cast aluminum with protective finish 9 Bearing Life: 7.5 X 10 revs (50,000 hrs at 2500 RPM) shaft style. Its Maximum RPM: 6,000 RPM (see Frequency Response below) 2 design includes Moment of Inertia: 0.019 oz-in-sec Weight: 18 oz typical dual bearings Electrical Specifications and shaft seals Code: Incremental for NEMA 4, 13 and Output Format: 2 channels in quadrature, 1/2 cycle index gated with negative B channel Cycles Per Shaft Turn: 1 to 80,000 (see table A, page 25). IP65 environmental rat- For resolutions above 5000 see interpolation options on pages 36 and 37 ings, a rugged metal housing, and Supply Voltage: 5 to 28 VDC available (see note 5) Current Requirements: 100 mA typical + output load, 250 mA (max) a sealed connector or cable gland. The Voltage/Output: (see note 5) HS35 accommodates shafts up to 1 in 15V/V: Line Driver, 515 VDC in, V = V out in 28V/V: Line Driver, 528 VDC in, V = V out in diameter. With optional insulating inserts, 28V/5: Line Driver, 528 VDC in, V = 5 VDC out it can be mounted on smaller diameter 28V/OC: Open Collector, 528 VDC in, OCout The HS35 Dual Output Encoder Protection Level: Reverse, overvoltage and output short circuit (See note 5) shafts. It can be mounted on a through Frequency Response: 150 kHz (up to 5000 cpt resolution 300 KHz above 5000 shaft or a blind shaft with a closed cover to maintain its environmental rating. cpt, also see note 7) Output Terminations: See table 1 page 65 The HS35 is also available with a dual output option (inset) to provide redundant Note: Consult factory for other electrical options encoder signals, dual resolutions, or to supply two separate controllers from a Environmental Specifications single encoder. Applications include motor feedback and vector control, printing Enclosure Rating: NEMA 4 & 13 (IP65) when ordered with shaft seal (on units with an MS connector) or a cable gland industries, robotic control, oil service industries, and web process control. (on units with cable termination) Temperature: Operating, 0 to 70 C extended temperature testing up to 105 C The HS35 Incremental Encoder is avail able with the following certifications: available (see note 8) Storage, -25 to 90 C unless extended temperature option called out EN 55011 and EN 61000-6-2 CSA Class I, Div 1 Group C & D CENELEC EEX ia IIC T4 Shock: 50 gs for 11 msec duration Vibration: 5 to 2000 Hz 20 gs Canadian Standards U.S. Standards Class I, Groups: A, B, C, D, Humidity: 98% RH without condensation Class I, Zone 0, Group IIC Group A,B,C & D Class II C F & G NOTES & TABLES: All notes and tables referred to in the text can be found on the Group E, F & G back of this page. HS35 Incremental Ordering Options FoR ASSiSTANCe CAll 800-350-2727 Use this diagram, working from left to right to construct your model number (example: HS35F-100- R1-SS-2048-ABZC-28V/V-SM18). All notes and tables referred to can be found on the back of this page. HS35 TYPE: SHAFT BORE: CYCLES PER TuRN: COMPLEMENTS: TETHER: HAARDOz uS AREA RATINgS: HS = Hollow Shaft (Enter Cycles) 100 = 1.00 C = Complementary R1 = Tether Block and Pin EX = Intrinsically Safe 35 = 3.5 Encoder See table A on back page Outputs 87 = 0.875 R2 = Tether Arm X = NI = Non-Incendive Diameter See note 4 75 = 0.75 Express Blank = None Blank = None NO. OF CHANNELS: 62 = 0.625 Encoder ABZ See note 3 HOuSINg 50 = 0.50etc. SPECIAL FEATuRES: SHAFT SEAL CONFIg: Metric bores available S = Special VOLTAgE/OuTPuT: CONFIguRATION: F = Standard features specified 15V/V = 515V in/out SS =Through Shaft Rubber Seals on purchase order 28V/V = 528V in/out BS = Blind Shaft Rubber Seal OuTPuT TERMINATION: EXPRESS ENCODERS (consult factory) 28V/5 = 528V /5V in out FS = Through Shaft Felt Seals M12 = MS3112E12-10P, M16 = MS3102R16S-1P See note 6 28V/OC = 528V /OC Items highlighted with are standard Express in out BFS = Blind Shaft Felt Seal M18 = MS3102R18-1P See note 5 See Note 2 Encoders and ship in one to three days. (Indicate S for single or D for Dual (i.e. DM18 = Dual) SCS = Shielded, Jacketed Cable with cable gland seal and T2 option is available as a standard HS35 Express Encoder. cable length in inches. (i.e. SCS18 = 18 inches) TB = Terminal Block (See table 1 & note 9) Tel: 805-968-0782 /800-350-2727 Fax: 805-968-3154 / 800-960-2726 7230 Hollister Ave., Goleta, CA 93117-2807 www.beisensors.com Specification No. 924-02063-001 Rev.09-12 These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion contrary to U.S law is prohibited.Notes and Tables Notes and Tables Notes and Tables Notes and Tables HS35 Incremental Optical Encoder Dimensions R1 Tether Block and Pin R2 Tether Arm MS Connector Termination Dual Output Cable Termination Table 1: Incremental Output Terminations The connector style will determine pinouts. For example, an encoder with M18 CONNECTOR ABC channels and an M18 connector uses the table to the right. PIN CHANNEL AA M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO. BB PIN PIN ABZ ABC CZ EA AA D+V DB BB E CC ZA F0V BD +V (SUPPLY VOLTAGE) GCG FE B HA AFTable 1 0 V (CIRCUIT COMMON) Figure 1 Notes IB G CASE GROUND (CG) (except H20) 1. Mounting is usually done either using the D-style protected for one minute. Supply current is 90 mA typi- JZ Table 1: Incremental Output Terminations Incremental Output Output Waveform square flange mount, E- or G-style servo mounts, or one cal (plus load current). WIRE COLOR DA 15P CHANNELS DESIGNATED IN MODEL NO. The connector style will determine pinouts. For example, an Terminationsencoder with of the standard face mounts, F1 for example. Consult 15V/V: Multi-voltage Line Driver (4469*): 100 mA M18 CONNECTOR M12 CONNECTOR (22AWG) CONNECTOR 1 CYCLE ABZ ABC ABZC ABC channels and an M18 connector uses the table to the right. factory for additional face mount options. source/sink. Input voltage 5 to 15 VDC +/- 5% standard YEL 13 AA PIN CHANNELA PIN CHANNEL The connector style 90 Deg. 2.The rubber shaft seal is recommended in virtually all (Note: V = V ). TTL compatible when used with 5 out in AA AA BLUE 14 BB B M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO. HI installations. The most common exceptions are applica- volt supply. Supply lines are protected against overvolt- will determine inouts. BB BB PIN PIN ORN ABZ15 ZABC Z tions requiring a very low starting torque or those requiring age to 60 volts and reverse voltage. Outputs are short CZ CZ LO For example, an encod- EA W-Yel1AA0 AA A operation at both high temperature and high speed. For circuit protected for one minute. Supply current is 90 D+V D+V DB W-Blu BB11 B B er with ABC channels these exceptions, a felt shaft seal is recommended. Felt mA typical (plus load current). This is a direct replace- E E CC ZA W-Orn 12 Z B seals require very low starting torque and can virtually ment for the 4469 Line Driver. F0V F0V BD +V (SUPPLand an M18 connector Y VOLTAGE) RED 6 +V (SUPPLY VOLTAGE) eliminate frictional heat. Encoders ordered with felt shaft 28V/OC: NPN Open Collector (3904*, 7273*). Current GCG GCG FE B BLK 10TTable able 1: 1: Incremental Incremental V (CIRCUIT COMMON)Output Output TTerminationserminations seals will have an enclosure rating of IP50 and will have uses the table to the sink of 80 mA max. Current sourced by external pull- up HA HA Z AF 0 V (CIRCUIT COMMON) GRN 9 CASE GROUND (CG) (except H20) less than 1/10th the Starting Torque specified under resistor. Output can be pulled up to voltage other than IB JB G CASE GROUND (CG) (except H20) right. The The connector connector style style will will determine determine pinouts. pinouts. For For example, example, an an encoder encoder withwith A WHITE SHIELD DRAIN (Shielded Cable Only) M18 M18 CONNECTORCONNECTOR Mechanical Configurations. supply voltage (30 V max). Input voltage 5 to 28 VDC JZ KZ ABC ABC channels channels and and an an M18 M18 connector connector uses uses the the table table to to the the right.right. + PIN CHANNEL PIN CHANNEL 3. Non-standard index widths and multiple indices are /- 5% standard. Supply current is 120 mA typical. This WIRE COLOR DA 15P CHANNELS DESIGNATED IN MODEL NO. AA BAA available by special order. Consult factory. replaces prior ICs with designations of 3904, 7406, M14 M14 CONNECTORCONNECTOR M16 M16 CONNECTORCONNECTOR CHANNELS CHANNELS DESIGNADESIGNATED TED IN IN MODEL MODEL NO.NO. M12 CONNECTOR (22AWG) CONNECTOR ABZ ABC ABZC BB Table 2: Disc Resolutions for Incremental Encoder Models H25, H38, H40, L25, E25 BB 3302, 681 and 689. 5V/OCR, 15V/OCR, 24V/OCR: 4. Complementary outputs are recommended for use PINPIN PINPIN ABZABZ ABCABC PIN CHANNEL YEL 13 AA A CZ CZ Open Collector (3904R*, 7406R*, 7273R*): Current with line driver type (source/sink) outputs. When used EAEA AAAA AA Z BLUE 14 BB B D+V Resolutions highlighted with are available as standard Model H25 EXPRESS ENCODERS that ship in one to three days. D+V sink of 70 mA max. Includes internal pull-ups sized at with differential receivers, this combination provides a DBDB BBBB BB ORN 15 Z Z E E high degree of noise immunity. approximately 100 ohms/volt. Max current source is CCCC ZAZA CZ 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122, W-Yel10 AA F0CCW Rotation Viewing FaceV F0V 10 mA. Supply current is 100 mA typical, 120 mA with BDBD +V +V (SUPPL(SUPPLY Y VOLVOLTATAGEGE)) 5. Output ICs: Output ICs are available as either Line D+V 125, 127, 128, 132, 144, 148, 150, 158, 160, 175, 176, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 250, 254, 255, 256, 264*, 274, 280, 283, GCG W-Blu 11 B B GCG internal pull-ups. The 5V/OCR, 15V/OCR and 24V/OCR FEFE BB Driver (LD) or NPN Open Collector (OC) types. Open E HA W-Orn 12 Z HA are often replaced by the 28V/V in system upgrades. 288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500 AFAF 0 0 V V (CIRCUIT (CIRCUIT COMMON)COMMON)502, 508, 512, 522, NOTE: Index location is displaced Collectors require pull-up resistors, resulting in higher out- F0V IB IB RED 6 +V (SUPPLY VOLTAGE) GG CASE CASE GROUND GROUND (CG) (CG) (except (except H20)H20) 3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC: 180 (mechanical) on second out- put source impedance (sink impedance is similar to that 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748, GCG 750, 762, 768, 780, 785, JZ JZ BLK 10 V (CIRCUIT COMMON) Intrinsically safe line driver and open collector outputs. of line drivers). In general, use of a Line Driver style output HA put with dual output option. 800, 812, 825, 850, 864, 878, 888, 900, 912, 914, 938, 942, 955, 960, 1000, 1016, 1024, 1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080, These drivers are specific to intrinsically safe encoders, GRN 9 CASE GROUND (CG) (except WIRE WIRE COLORH20)COLOR DA DA 15P 15P CHANNELS CHANNELS DESIGNADESIGNATED TED IN IN MODEL MODEL NO. NO. is recommended. Line Drivers source or sink current and JB M12 M12 CONNECTORCONNECTOR 1088, 1100, 1101, 1125, 1136, 1200, 1237, 1250, (22A(22A1257, WG)WG)1270, 1280, CONNECTORCONNECTOR1300 1314, 1332, 1333, 1390, 1400, 1414, 1427, 1440, 1484, 1500, 1562, WHITE SHIELD DRAIN (Shielded Cable Only) ABZABZ ABCABC ABZCABZC their lower impedance mean better noise immunity and and are installed per the appropriate control drawings KZ YEL 13 AA A PINPIN CHANNELCHANNEL YEL 13 AA A listed in Table 2.1 on page 48. faster switching times. Warning: Do not connect any line 1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, AAAA BLUEBLUE 1414 BBBB BB driver outputs directly to circuit common/OV, which may 6. Special S at the end of the model number is used to Table A 2094, 2100, 2160, 2164, 2199, 2200, 2250, 2356, 2400, 2485, 2500, 2514, 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 BBBB Table 2: Disc Resolutions for Incremental Encoder ORNORNModels H25, 1515H38, H40, L2ZZ5, E25 ZZ damage the driver. Unused outputs should be isolated define a variety of non-standard features such as special *AB or ABC output only. NOTE: Resolutions up to 72,000 are available. CZCZ W-Yel10 AA and left floating. Our applications specialists would be shaft lengths, voltage options, or special testing. Please W-Yel10 AA HS35 Disc Resolutions D+D+VV Resolutions highlighted with are available as standard Model H25 EXPRESS ENCODERS that ship in one to three days. pleased to discuss your system requirements and the consult the factory to discuss your special requirements. WW-Blu-Blu 1111 BB BB EE W-Orn 12 Z compatibility of your receiving electronics with Line Driver 7. Higher frequency response may be available. Please W-Orn 12 Z 32 100 250 360 420 500 512 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122, F0F0VV type outputs. consult with the factory. REDRED 66 +V +V (SUPPL(SUPPLY Y VOLVOLTTAGE)AGE) GCGCGG 125, 127, 128, 132, 144, 148, 150, 158, 160, 175, 176, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 250, 254, 255, 256, 264*, 274, 280, 283, 600 720 1000 1024 1200 28V/V: Multi-voltage Line Driver (7272*): 100 mA 8. Extended temperature ratings are available in the BLKBLK 1010 V V (CIRCUIT (CIRCUIT COMMON)COMMON) HAHA 288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500 502, 508, 512, 522, source/sink. Input voltage 5 to 28 VDC +/- 5% standard GRN 9 CASE GROUND (CG) (except H20) following ranges: GRN 9 CASE GROUND (CG) (except H20) 1500 1650 1800 2000 2100 JBJB (Note: V = V ). This driver is TTL compatible when out in -40 to 70C, -40 to 85C, 20 to 105C and 40 to 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748, WHITEWHITE 750, 762, 768, 780, 785,SHIELD SHIELD DRAIN DRAIN (Shielded (Shielded Cable Cable Only)Only) KZKZ 2048 2500 2881 2884 3600 used with 5 volt supply. Supply lines are protected 105C depending on the particular model. Some mod- 800, 812, 825, 850, 864, 878, 888, 900, 912, 914, 938, 942, 955, 960, 1000, 1016, 1024, 1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080, against overvoltage to 60 volts and reverse voltage. els can operate down to -55C. Extended temperature 3710 4096 5000 1088, 1100, 1101, 1125, 1136, 1200, 1237, 1250, 1257, 1270, 1280, 1300 1314, 1332, 1333, 1390, 1400, 1414, 1427, 1440, 1484, 1500, 1562, Outputs are short circuit protected for one minute. ranges can affect other performance factors. Consult TTable able 2:2: Disc Disc Resolutions Resolutions for for Incremental Incremental Encoder Encoder Models Models H25, H25, H38, H38, H4H40, 0, L2L25, 5, EE25 25 Supply current is 120 mA typical (plus load current). with factory for more specific information. 1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, For interpolation please specify the This is the recommended replacement for 3904R Resolutions Resolutions highlighted highlighted wwithith are are available available as as standard standard Model Model H25 H25 EXPRESSEXPRESSENCODERSENCODERS that that ship ship in in one one to to three three days.days. 9. Mating straight plug receptacles may be ordered 2094, 2100, 2160, 2164, 2199, 2200, 2250, 2356, 2400, 2485, 2500, 2514, 2519, 2540, 3000, 3125, 3600, 4000, 4096, 5000 multiplied output (up to 80,000 for and 7406R open collector outputs with internal pullup from the factory: 1, 2, 3, 5, 6, 7, 8, 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122, *AB 1, or 2, 3, ABC 5, output 6, 7, 8, only10, . 13, NOTE: 16, 20, Resolutions 24, 25, 26, up 30, to 32, 72,000 33, 34, are 36, available. 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122, Tel: 805-968-0782 /800-350-2727 Fax: 805-968-3154 / 800-960-2726 resistors. It is also a direct replacement for any 4469, the HS35) in the model number, For M12 use MS3116F12-10S 7230 Hollister Ave., Goleta, CA 9125, 125, 127, 127, 128, 128, 132, 132, 144, 144, 148, 148, 150, 150, 158, 158, 160, 160, 3175, 175, 117176, -2807 176, 180, 180, 187, 187, www.beisensors.com192, 192, 200, 200, 202, 202, 204204*,*, 217, 217, 220, 220, 240, 240, 250, 250, 254, 254, 255, 255, 256, 256, 264*, 264*, 274, 274, 280, 280, 283,283, 88C30, 8830 or 26LS31 line driver i.e. 80,000-T16. Other resolutions For M14 use MS3106F14S-6S 288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500 288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500 50502, 508, 512, 522,2, 508, 512, 522, 28V/5: Multi-voltage Line Driver (7272*): 100 mA For M14/19 use MS3116J14-19S availableconsult factory. These commodities, technology or software if exported from the United States must be in ac- source/sink. Input voltage 5 to 28 VDC +/- 5% stan- 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748, 750, 762, 768, 780, 785, For M16 use MS3106F16S-1S 530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748, 750, 762, 768, 780, 785, cordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion NOTE: Dual resolutions available, dard, internally regulated with 5V (TTL compatible) logic For M18 use MS3106F18-1S 800, 800, 812, 812, 825, 825, 850, 850, 864, 864, 878, 878, 888, 888, 900, 900, 912, 912, 914, 914, 938, 938, 942, 942, 955, 955, 9960, 60, 1100000, 0, 1016, 1016, 1024, 1024, 1030, 1030, 1035, 1035, 1036, 1036, 1040, 1040, 1054, 1054, 1056, 1056, 1071074, 4, 1076, 1076, 1080,1080, contrary to U.S law is prohibited. out. Supply lines are protected against overvoltage to consult factory. For M20 use MS3106F20-29S 1088, 1088, 1100, 1100, 1101, 1101, 1125, 1125, 1136, 1136, 1200, 1200, 1237, 1237, 1250, 1250, 1257, 1257, 1270, 1270, 1280, 1280, 1300 1300 1314, 1314, 1332, 1332, 1333, 1333, 1390, 1390, 1400, 1400, 1414, 1414, 1427, 1427, 1440, 1440, 1484, 1484, 1500, 1500, 1562,1562, 60 volts and reverse voltage. Outputs are short circuit 1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, 1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080, 2094, 2094, 2100, 2100, 2160, 2160, 2164, 2164, 2199, 2199, 2200, 2200, 2250, 2250, 2356, 2356, 2400, 2400, 2485, 2485, 2500, 2500, 2514, 2514, 2519, 2519, 2540, 2540, 3000, 3000, 3125, 3125, 3600, 3600, 4000, 4000, 4096, 4096, 50005000 *AB or ABC output only. NOTE: Resolutions up to 72,000 are available. *AB or ABC output only. NOTE: Resolutions up to 72,000 are available.