5100 SERIES HERMETICALLY SEALED THERMOSTAT PROBE Introduction The 5100 series is a single pole, single throw, snap-action, hermetically sealed temperature control designed for applications requiring high vibrational resistance in an isolated case. The snap-action disc is located in the very tip of the probe,assuring rapid and true response to temperature. The welded construction of this sealed thermostat ensures meeting thermal shock specifications of MIL-STD-202, method 107, test condition B. In addition,the tube will withstand a pressure exposure limit of 1500 PSI. Features Hermetic glass seal, isolated-case only Ideal for immersion sensing Multiple mounting and terminations available UL and CSA recognized component Applications Hydraulic Systems Degreasers Industrial and Portable Compressors Refrigeration Systems Generator Sets Chemical Baths Engine Coolant Oil and Transmission Protection SPECIFICATIONS Cycles Voltage Amps Case Type 100,000 120VAC / 32 VDC 3 (resistive) isolated case Contact Ratings 100,000 125VAC pilot duty to 240VAC 1.5 (resistive) isolated case 6,000 240VAC 2.5 (resistive) isolated case Contact Operations Either close on rise (make) or open on rise (break), SPST (Single Pole, Single Throw) Operating Temperature +35F to 480F (+1.67C to 249C) Dielectric Strength 1800 Vrms, 60Hz terminals to case Insulation Resistance 60 megaohms at 500 VDC Vibration .06DA, 10-55 Hz, 20G 20-2000 Hz .75G 6ms duration (sawtooth) Shock Pressure Exposure Limit Standard tube will withstand 1500 psi max Approvals UL E36687 and E66685, CSA LR25561-6 and LR25561-8 Stainless steel body and tube, compression glass seal, Mylar sleeve, epoxy fill potting, stainless or Material plated steel terminals, fine silver contacts Page 1 www.sensata.com Copyright 2018 Sensata Technologies, Inc.CONTACT OPERATION CODE DESCRIPTION O Letter O = Open on Rise C Letter C = Close on Rise TERMINAL SELECTION A B C 8-32 Pan Head Screw (x2) (6.35) 0.250 (152.40 6.35) 7 Lock Washers Lead Wire Quick Connects (x2) 6.000 .250 (Packaged in plastic bag) 30 to 45 30 (6.35) Strip .250 (22.23) (22.23) (13.84 .38) (12.70 .38) (12.70 .38) REF REF .875 .875 0.545 .015 0.500 .015 0.500 .015 Mounting Mounting Mounting Encapsulated Encapsulated Encapsulated D E F Same as terminal selection C Same as terminal selection C Same as terminal selection C (304.80 25.40) (609.60 25.40) (1219.20 25.40) Except 2 Leads Except 2 Leads Except 2 Leads 12.00 1.00 24.00 1.00 48.00 1.00 See note 1 for lead specifications See note 1 for lead specifications See note 1 for lead specifications 1. The standard lead wire (materials) for different temperature ranges are as follows: A. Up to 220F (104.4C) = 18 AWG standed. UL Style 1015/CSA approved. (PVC insulation, color black) B. 221F to 350F (105C to 176.6C) = 18 AWG stranded. UL Style 1199/CSA approved. (Teflon TFE insulation, color black) C. 351F (177.2C) and above = 18 AWG stranded. UL style 5288/CSA approved. (Composite of Teflon, ceramic + glass braid, color brown) 2. The marking information on each thermostat will include either the name Sensata, contact operation (CLR) close on rise, (OPR) open on rise, top temperature and date code. MOUNTING THREAD SELECTION Taper Pipe Thread Taper Pipe Thread A B C E F 1/2-14 Dryseal PTF-SAE Short 1/2-14 Dryseal PTF-Special Short (17.45) HEX (22.23) 11/16 HEX (25.4) 7/8 (9.53 .25) ) HEX (16.66 .25) 1.00 .375 .010 (5.72 .13) .656 .010 (5.72 .13 0.225 .005 (5.72 .13) (8.76 .13) 0.225 .005 (5.72 .13) 0.225 .005 .345 .005 0.225 .005 (12.83 .25) (16.66 .25) (16.66 .25) .505 .010 (16.66 .25) .656 .010 .656 .010 .656 .010 (10.26) REF 3/4-16 UNF-2A .404 Taper Pipe Thread with O Ring Groove Taper Pipe Thread Taper Pipe Thread 3/8-18 Dryseal PTF-SAE Short Taper Pipe Thread 1/2-14 Dryseal PTF-SAE Short 1/2-14 Dryseal PTF-SAE Short 1/2-14 Dryseal PTF-SAE Short (22.23) (22.23) HEX HEX 7/8 7/8 Page 2 www.sensata.com Copyright 2018 Sensata Technologies, Inc.