Panel Mount Datasheet HDC Series Ratings of 120A and 160A 48, 72 & 150 VDC LED Status Indicator Heavy Duty Stud Terminals AC or DC control Micro Seconds Turn-On and Off times Low On-State Voltage Drop PWM to 1 kHz for DC Input Models PRODUCT SELECTION Control Voltage 120A 160A 4.5-32 VDC HDC60D120, HDC100D120, HDC200D120 HDC60D160, HDC100D160, HDC200D160 90-140 VAC HDC60A120, HDC100A120, HDC200A120 HDC60A160, HDC100A160, HDC200A160 AVAILABLE OPTIONS Control Voltage Thermal Pad A: 90-140 VAC Blank: Not Included Series D: 4.5-32 VDC H: Included HDC 100 A 120 H Operating Voltage Rated Load Current 60: 7-48 VDC 120: 120 Amps 100: 7-72 VDC 160: 160 Amps 200: 7-150 VDC Required for valid part number For options only and not required for valid part number (1) OUTPUT SPECIFICATIONS Description HDC60x120 HDC60x160 HDC100x120 HDC100x160 HDC200x120 HDC200x160 Operating Voltage Vdc 7-48 7-48 7-72 7-72 7-150 7-150 Blocking Voltage Vdc 60 60 100 100 200 200 Rated Load Current A (2) 120 160 120 160 120 160 Rated Load Current UL 508 Motor Controller FLA 17 FLA / 2 HP 25 FLA / 3 HP Rated Load Current IEC 60947-4-1 DC-1 Adc (4, 5) 120 ( 48 VDC) 160 ( 48 VDC) 120 ( 72 VDC) 160 ( 72 VDC) 120 ( 150 VDC) 160 ( 150 VDC) Rated Load Current IEC 60947-4-1 DC-3 FLA (4, 5) 17 ( 48 VDC) 25 ( 48 VDC) 17 ( 72 VDC) 25 ( 72 VDC) 17 ( 150 VDC) 25 ( 150 VDC) Minimum Load Current mA 2.5 2.5 2.5 2.5 2.5 2.5 Maximum Surge Current (10ms) Adc 360 470 360 470 1200 1600 Maximum Off-State Leakage Current Rated Voltage mA 0.1 0.1 0.15 0.15 0.2 0.2 Maximum On-State Voltage Drop Rated Current VDC 0.53 0.56 0.52 0.56 0.72 0.64 Thermal Resistance Junction to Case (Rjc) C/W 0.42 0.36 0.42 0.36 0.25 0.23 Maximum On-State Resistance Rated Current (RDS-ON) mOhms 4.32 3.5 4.32 3.5 6.0 4.0 Wire Size max (solid/stranded) AWG/ IEC mm 2/0 / 67.4 2/0 / 67.4 2/0 / 67.4 2/0 / 67.4 2/0 / 67.4 2/0 / 67.4 Output Terminal Nut Torque Range in lb (Nm) 225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9) Maximum PWM (Hz) (3) 1000 1000 1000 1000 1000 1000 (1) INPUT SPECIFICATIONS Description HDC60D & HDC100D HDC60A & HDC100A HDC200D HDC200A Control Voltage Range 4.5-32 VDC 90-140 VAC 4.5-32 VDC 90-140 VAC Must Turn-Off Voltage 4.2 VDC 35 VAC 4.2 VDC 35 VAC Minimum Input Current Minimum Voltage (for on-state) 23 mA 31 mA 23 mA 31 mA Maximum Input Current Maximum Voltage 45 mA 33 mA 45 mA 33 mA Nominal Input Impedance Current Regulated Current Regulated Current Regulated Current Regulated Maximum Turn-On Time at min voltage 90.5 s 6 ms 92 s 6 ms Maximum Turn-On Time at max voltage 8.5 s 4 ms 12.0 s 4 ms Maximum Turn-Off Time at min voltage 145 s 9.2 ms 195 s 9.2 ms Maximum Turn-Off Time at max voltage 330 s 9.2 ms 405 s 9.2 ms Terminal Type / size in (mm) QC / 0.187 (4.75) QC / 0.187 (4.75) QC / 0.187 (4.75) QC / 0.187 (4.75) Do not forget to visit us at: www.crydom.com Copyright 2016 Crydom Inc. Specifications subject to change without notice.Panel Mount Datasheet (1) GENERAL SPECIFICATIONS Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 2500 Vrms 9 Minimum Insulation Resistance ( 500 VDC) 10 Ohm Maximum Capacitance, Input/Output 10 pF Ambient Operating Temperature Range (6) -30 to 80 C Ambient Storage Temperature Range -40 to 125 C Maximum Humidity 85% non-condensing Weight (typical) lbs/grams 0.75/340.2 Housing Material PBT 30% GF, UL 94 V-0 SSR Mounting Torque Range in lbs/Nm 18-20 (2-2.2) Baseplate Material Aluminum Encapsulation Thermal Conductive Epoxy LED Status Indicator (Color) (green) MECHANICAL SPECIFICATIONS Tolerances: 0.02 in / 0.5 mm All dimensions are in: inches millimeters 0.38 9.5 1.70 43.1 1.12 0.85 0.79 28.4 21.7 20.1 Standard Stud LOAD SIDE 0.375 9.52 -24 160A 150VDC GENERAL USE UL508 -/ L2 +/ L1 SOLID STATE CONTAC TOR 2.89 1.87 HDCxxxxxxx 73.5 47.6 INPUT STATUS Mounting Hole/Slot 0.20 5.0 DIA. 2.506 63.65 3.622 92.00 4.094 103.99 GENERAL NOTES (1) All parameters at 25C unless otherwise specied (2) Heat sinking required, see derating curves (3) See PWM Derating Chart for DC Input Models Only (4) In order to achieve indicated ratings, on HDC60xxx and HDC100xxx series, it is required to connect four varistors in parallel to the output with the following specications: Varistor Voltage: 82 V Energy (2ms): >40 J (5) In order to achieve indicated ratings, on HDC200xxx series, it is required to connect two varistors in parallel to the output with the following specications: Varistor Voltage: 200 V Energy (2ms): >100 J (6) At 80C operating temperature, the maximum input voltage for DC versions is 12 VDC Do not forget to visit us at: www.crydom.com Copyright 2016 Crydom Inc. Specifications subject to change without notice.