8 7 6 5 4 3 2 1 2 3 5 4 5 4 4 4 3 3 HS2 C 7 F 26 B - K 2 1 6 3 6 3 4 2 3 2 HS2 Series Options: 5 2 5 2 K - Kit Packaging (one unit/bag) 2 2 7 7 Connector Type: blank - Bulk Packaging 3 C - Cable-End 4 5 1 1 1 1 1 Consult factory for other options 6 6 8 8 1 1 F F 7 9 COUNTERCLOCKWISE COUNT FEMALE (SOCKETS) CONTACT ARRANGEMENTS Clamp Set per Cable O.D. Range REAR (WIRING SIDE) VIEW for Cable-End and Cable-to-Cable only: of contacts: A - 0.110 - 0.140 2.8 - 3.6 2-5 for 20 B - 0.140 - 0.180 3.6 - 4.6 2 3 6-9 for 26 4 5 4 5 C - 0.180 - 0.216 4.6 - 5.5 3 3 4 4 1 2 3 6 3 6 Gender: Contact Size: 2 3 2 4 M - Male (Pin) 20 - 20, 22, 24, 26 AWG wires 2 5 2 5 F - Female (Socket) 26 - 26,28, 30 AWG wires 2 7 2 7 1 Refer to HS2P SERIES drawing for mating Panel-mount connectors. 1 1 5 4 3 1 6 1 6 1 1 8 8 7 9 Refer to HS2L SERIES drawing for mating Cable-to-Cable connectors. CLOCKWISE MALE (PINS) CONTACT ARRANGEMENTS COUNT REAR (WIRING SIDE) VIEW SPECIFICATIONS: MECHANICAL E E Mating / Locking Type: Push-Pull automatic locking/unlocking Life 5,000 cycles minimum Operating Forces 10 lb. 44.5 N maximum Insertion or Withdrawal Vibration Mil-Std 202G Method 201A Panel-Mount Hex Nut Tongue 40 in-lb 4.5 Nm maximum Cable Securing System: Threaded on metal Clamp ELECTRICAL Voltage Rating 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements Current Rating Refer to Current Carry Capacity Table Insulation Resistance 1000 M minimum Contact Resistance 10 m typical EMI Shielding 360 ENVIRONMENTAL Temperature Limits -40C to +135C (-40F to +275F) Operating Temperature Range Refer to Current Carry Capacity Table D D Moisture Resistance Mil-Std 202G Method 106G Insulation Resistance Mil-Std 202G Method 302 Thermal Shock Mil-Std 202G Method 107G Salt Atmosphere (Corrosion) Mil-Std 202G Method 101E Ingress Protection Ratings IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, NEMA 250 6P MATERIAL Outer Shell Metal components Copper Alloy, electroless nickel plated HS2C7F26B SHOWN HERE Hex Nut & Inner Metal components Copper Alloy, nickel plated Ground Spring Washer Stainless Steel Electrical Insulator Medical Technology LCP, natural Seal O-rings Silicone, red Contacts Copper Alloy, gold plated with Stainless Steel locking clip 0.47 1.48 MAX 11.9 37.6 MAX Minimum Voltage C C Wire Current Rating (A) at Operating Temperature (C) Test (V rms) Contacts (awg) Voltage tested per (V rms) UL2238 45C max. 65C max. 85C max. 100C max. 110C max. 20 10 9 8 7* 6 22 8.5 7.5 7.5 5.5* 4.5 2 20 0.39 0.39 0.31 24 7 6 5 4.5* 3.5 9.8 10 7.9 26 4 4 3.5 3.5* 2.5 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 20 24 6 5.5 4.5 4* 3 26 3.5 3.5 3 3* 2.5 1400 125 20 9 8 7 6* 5 22 7.5 6.5 5.5 4.5* 3.5 4 20 BACK NUT DIA. 24 5 4.5 4 3.5* 2.5 CONNECTOR MATING VISUAL AID, SIZE A: 0.150 3.81 DIA. 26 3 3 2.5 2.5* 2 STANDARD RED SHOWN SIZE B: 0.190 4.83 DIA. 20 8 7.5 6.5 5.5* 4.5 SIZE C: 0.230 5.84 DIA. 22 6.5 5.5 5 4* 3 5 20 24 4.5 4 3.5 3* 2.5 B B 26 2.5 2.5 2 2* 1.5 26 2.5 2.5 2 2* 1.5 6-7 26 28 2 2 1.5 1.5* 1 ALL DIMENSIONS FOR REFERENCE ONLY 30 1.5 1.5 1 1* .5 1000 30 26 2 2 1.5 1.5* 1 8-9 26 28 1.5 1.5 1 1* .5 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30C when tested according to UL2238. All other recommended current ratings are based on the Relative Thermal Index of the insulating material. TOOL TOOL TYPE POSITIONER CONTACT SIZE WIRE SIZES CUSTOMER DRAWING EN2POS20 20 and 22 20 and 22 AWG EN3CR HAND CRIMP TOOL THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED EN3POS26 26 26, 28, and 30 AWG BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. EN2POS20 20 and 22 20 and 22 AWG SIZE WIDTH MULT LBS/M TEMPER UNLESS OTHERWISE SPECIFIED EN3CRAUTO PNEUMATIC CRIMP TOOL EN3POS26 26 26, 28, and 30 AWG FINISH MATERIAL 1. ALL DIMENSIONS IN INCHES mm HAND CRIMP TOOL A A EN2CRL SPEC No. SPEC No. LARGE FRAME - TWO PLACE DECIMALS 0.02 0.5 EN2POS20L 20 and 22 20, 22, 24, and 26 AWG SCALE FIRST USED ON PNEUMATIC CRIMP TOOL - THREE PLACE DECIMALS 0.005 0.13 EN2CRAUTOL 3:1 LARGE FRAME INTALLATION TOOLS CHANGE, DATE DRAWN BY CHKD APVD 0B PNK 04/22/16 SRC INSTRUCTIONS UPDATE INSTOOL20 -- 20 20, 22, 24, and 26 AWG SRC PNK CONTACT INSERTION 01/06/16 PNK 0A PRELIMINARY 01/06/16 PNK SRC INSTOOL26 -- 26 26, 28, and 30 AWG SHEET OF 01/06/16 1 2 01/06/16 NAME PART No. REV REMTOOL20 -- 20 20, 22, 24, and 26 AWG CABLE-END REV ECO NUMBER DATE BY APVD CONTACT EXTRUCTION HS2 SERIES CONNECTOR HS2C SERIES REMTOOL26 -- 26 26, 28, and 30 AWG REVISIONS DO NOT SCALE DRAWING 0B 8 7 6 5 4 C SolidWorks CAD File8 7 6 5 4 3 2 1 0.510.01 WASHER 13.00.3 JACKET CLAMP O-RING NUT FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND 0.180.008 CLAMP IN THE ORDER SHOWN. 4.50.2 STEP 1 F F CONDUCTOR STRIP THE CABLE JACKET, THE CONDUCTORS, AND THE CABLE SHIELDING AS SHOWN. 0.130.01 BRAID SHIELD 3.20.3 INTERNAL CHAMFER ORIENTATION CONTACT CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. STEP 2 E ONLY ONE CONTACT SHOWN FOR CLARITY E IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INSTALLATION. CRIMP OR SOLDER SHELL ASSEMBLY INSERT GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. STEP 3 D D TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT. 0.19 WHEN CONTACT LOCKED IN INSERT 4.7 ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP. PUSH CLAMP LIGHTLY FORWARD AND ROTATE UNTIL THE ASSEMBLY STEP 4 SNAPS IN THE FINAL POSITION SHOWN. C C 0.08 WHEN INSERT IN FINAL POSITION 2 SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON UNTIL TIGHT - NOT TO EXCEED 9 IN-LB 1 Nm TORQUE. STEP 5 A 5/16 8 mm WRENCH CAN BE USED, IF NECESSARY. B B FINISHED ASSEMBLY *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. HS2 SERIES CABLE-END A A SCALE FIELD ASSEMBLY INSTRUCTIONS 2:1 DATE DRAWN 01/06/16 SHEET OF 2 2 PART No. REV DRAWN BY PNK HS2C SERIES CD 0B 8 7 6 5 4 3 C SolidWorks CAD File