8 7 6 5 4 3 2 1 2 3 5 4 5 4 4 4 3 3 TS2 L 7 M 26 B - K 2 1 6 3 6 3 4 2 3 2 TS2 Series Options: 5 2 5 2 K - Kit Packaging (one unit/bag) 2 2 7 7 Connector Type: blank - Bulk Packaging 3 L - Cable-to-Cable 4 5 1 1 1 1 1 Consult factory for other options 6 6 8 8 1 1 F F 7 9 COUNTERCLOCKWISE COUNT FEMALE (SOCKETS) CONTACT ARRANGEMENTS Clamp Set per Cable O.D. Range REAR (WIRING SIDE) VIEW for Cable-End and Cable-to-Cable only: of contacts: A - 0.110 - 0.140 2.8 - 3.6 2-5 for 20 B - 0.140 - 0.180 3.6 - 4.6 2 3 6-9 for 26 4 5 4 5 C - 0.180 - 0.216 4.6 - 5.5 3 3 4 4 1 2 3 6 3 6 Gender: Contact Size: 2 3 2 4 M - Male (Pin) 20 - 20, 22, 24, 26 AWG wires 2 5 2 5 F - Female (Socket) 26 - 26,28, 30 AWG wires 2 7 2 7 Refer to TS2P SERIES drawing for Panel-mount connectors. 1 1 1 5 4 3 1 6 1 6 1 1 8 8 Refer to TS2C SERIES drawing for mating Cable-End connectors. 7 9 CLOCKWISE MALE (PINS) CONTACT ARRANGEMENTS COUNT REAR (WIRING SIDE) VIEW SPECIFICATIONS: MECHANICAL E E Mating / Locking Type: Threaded Coupling Life 5,000 cycles minimum Operating Forces 10 lb. 44.5 N maximum Insertion or Withdrawal Vibration Mil-Std 202G Method 201A Panel-Mount Hex Nut Tongue 40 in-lb 4.5 Nm maximum Cable Securing System: Threaded on metal Clamp ELECTRICAL Voltage Rating 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements Current Rating Refer to Current Carry Capacity Table Insulation Resistance 1000 M minimum Contact Resistance 10 m typical EMI Shielding 360 ENVIRONMENTAL Temperature Limits -40C to +135C (-40F to +275F) Operating Temperature Range Refer to Current Carry Capacity Table D D Moisture Resistance Mil-Std 202G Method 106G Insulation Resistance Mil-Std 202G Method 302 Thermal Shock Mil-Std 202G Method 107G Salt Atmosphere (Corrosion) Mil-Std 202G Method 101E Ingress Protection Ratings TYPICAL CABLE-TO-CABLE PIN (MALE) IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, TYPICAL CABLE-TO-CABLE SOCKET (FEMALE) NEMA 250 6P (TS2L7M26B SHOWN HERE) (TS2L7F26B SHOWN HERE) MATERIAL Outer Shell Metal components Copper Alloy, electroless nickel plated Hex Nut & Inner Metal components Copper Alloy, nickel plated Electrical Insulator Medical Technology LCP, natural Seal O-rings Thermoplastic Elastomer Contacts Assembly Copper Alloy, gold plated with Stainless Steel locking clip 0.50 1.44 MAX 12.8 36.6 MAX Minimum Voltage C C Wire Current Rating (A) at Operating Temperature (C) Test (V rms) Contacts (awg) Voltage tested per (V rms) UL2238 45C max. 65C max. 85C max. 100C max. 110C max. 20 10 9 8 7* 6 22 8.5 7.5 7.5 5.5* 4.5 2 20 24 7 6 5 4.5* 3.5 0.31 26 4 4 3.5 3.5* 2.5 7.9 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 20 24 6 5.5 4.5 4* 3 26 3.5 3.5 3 3* 2.5 1300 125 20 9 8 7 6* 5 22 7.5 6.5 5.5 4.5* 3.5 4 20 24 5 4.5 4 3.5* 2.5 BACK NUT DIA. TS2L7M26B SHOWN HERE 26 3 3 2.5 2.5* 2 SIZE A: 0.150 3.81 DIA. 20 8 7.5 6.5 5.5* 4.5 SIZE B: 0.190 4.83 DIA. 22 6.5 5.5 5 4* 3 5 20 SIZE C: 0.230 5.84 DIA. 24 4.5 4 3.5 3* 2.5 B B 26 2.5 2.5 2 2* 1.5 26 2.5 2.5 2 2* 1.5 6-7 26 28 2 2 1.5 1.5* 1 30 1.5 1.5 1 1* .5 1000 30 26 2 2 1.5 1.5* 1 8-9 26 28 1.5 1.5 1 1* .5 ALL DIMENSIONS FOR REFERENCE ONLY 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30C when tested according to UL2238. All other recommended current ratings are based on the Relative Thermal Index of the insulating material. PRELIMINARY TOOL TOOL TYPE POSITIONER CONTACT SIZE WIRE SIZES CUSTOMER DRAWING EN2POS20 20 and 22 20 and 22 AWG EN3CR HAND CRIMP TOOL THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED EN3POS26 26 26, 28, and 30 AWG BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. EN2POS20 20 and 22 20 and 22 AWG SIZE WIDTH MULT LBS/M TEMPER UNLESS OTHERWISE SPECIFIED EN3CRAUTO PNEUMATIC CRIMP TOOL EN3POS26 26 26, 28, and 30 AWG FINISH MATERIAL 1. ALL DIMENSIONS IN INCHES mm HAND CRIMP TOOL A A EN2CRL SPEC No. SPEC No. LARGE FRAME - TWO PLACE DECIMALS 0.02 0.5 EN2POS20L 20 and 22 20, 22, 24, and 26 AWG SCALE FIRST USED ON PNEUMATIC CRIMP TOOL - THREE PLACE DECIMALS 0.005 0.13 EN2CRAUTOL 3:1 LARGE FRAME DATE DRAWN BY CHKD APVD 0B 10 lb WAS 5 lb PNK 09/22/16 SRC INSTOOL20 -- 20 20, 22, 24, and 26 AWG SRC PNK CONTACT INSERTION 04/20/16 PNK 0A PRELIMINARY 04/20/16 PNK SRC INSTOOL26 -- 26 26, 28, and 30 AWG SHEET OF 04/20/16 1 2 04/20/16 NAME PART No. REV REMTOOL20 -- 20 20, 22, 24, and 26 AWG CABLE-TO-CABLE REV ECO NUMBER DATE BY APVD CONTACT EXTRUCTION TS2 SERIES CONNECTOR TS2L SERIES REMTOOL26 -- 26 26, 28, and 30 AWG REVISIONS DO NOT SCALE DRAWING 0B 8 7 6 5 4 C SolidWorks CAD File8 7 6 5 4 3 2 1 0.510.01 WASHER 13.00.3 JACKET CLAMP O-RING NUT FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND 0.180.008 CLAMP IN THE ORDER SHOWN. 4.50.2 F F CONTUCTOR STEP 1 STRIP THE CABLE JACKET, THE CONDUCTORS, AND THE CABLE SHIELDING AS SHOWN. 0.130.01 BRAID SHIELD 3.20.3 INTERNAL CHANFER ORIENTATION CONTACT CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. ONE CONTACT SHOWN HERE FOR CLARITY E E STEP 2 IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INTALLATION. CRIMP OR SOLDER SHELL INSERT GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. D STEP 3 D TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT. 0.19 WHEN CONTACT LOCKED INTO INSERT 4.7 ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP. PUSH CLAMP LIGHTLY FORWARD AND ROTATE UNTIL THE ASSEMBLY C C STEP 4 SNAPS IN THE FINAL POSITION SHOWN. 0.08 WHEN INSERT IN FINAL POSITION 2.0 SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON UNTIL TIGHT - NOT TO EXCEED 9 IN-LB 1 Nm TORQUE. B B STEP 5 A 5/16 8mm WRENCH CAN BE USED, IF NECESSARY. COMPLETED ASSEMBLY *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. TS2 SERIES CABLE-TO-CABLE A A SCALE FIELD ASSEMBLY INSTRUCTIONS 2:1 DATE DRAWN 04/20/16 SHEET OF 2 2 PART No. REV DRAWN BY PNK TS2L SERIES CD 0A 8 7 6 5 4 3 C SolidWorks CAD File