8 7 6 5 4 3 2 1 2 3 5 4 5 4 4 4 3 3 TS2 P 7 F 26 - BK 2 1 6 3 6 3 4 2 3 2 TS2 Series Options: 5 2 5 2 B - Panel, Rear-Mount 2 2 7 7 Connector Type: K - Kit Packaging (one unit/bag) 3 4 5 P - Panel, Front-Mount 1 1 1 1 1 6 6 blank - Bulk Packaging 8 8 1 1 F F 7 9 Consult factory for other options COUNTERCLOCKWISE COUNT FEMALE (SOCKETS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW of contacts: 2-5 for 20 2 3 6-9 for 26 4 5 4 5 3 3 4 4 1 2 3 6 3 6 2 3 2 4 Gender: Contact Size: M - Male (Pin) 20 - 20, 22, 24, 26 AWG wires 2 5 2 5 F - Female (Socket) 26 - 26,28, 30 AWG wires 2 7 2 7 1 Refer to TS2L SERIES drawing for Cable-to-Cable connectors. 1 1 5 4 3 1 6 1 6 1 1 8 8 7 9 Refer to TS2C SERIES drawing for mating Cable-End connectors. CLOCKWISE MALE (PINS) CONTACT ARRANGEMENTS COUNT SPECIFICATIONS: REAR (WIRING SIDE) VIEW MECHANICAL E E Mating / Locking Type: Threaded Coupling Life 5,000 cycles minimum Operating Forces 10 lb. 44.5 N maximum Insertion or Withdrawal 0.60 Vibration Mil-Std 202G Method 201A Panel-Mount Hex Nut Tongue 40 in-lb 4.5 Nm maximum 15.3 Cable Securing System: Threaded on metal Clamp 0.62 0.34 0.4000.003 0.56 ELECTRICAL 15.7 8.7 10.20.1 14.3 Voltage Rating 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements 7/16-32 UNS THREAD Current Rating Refer to Current Carry Capacity Table Insulation Resistance 1000 M minimum Contact Resistance 10 m typical EMI Shielding 360 ENVIRONMENTAL Temperature Limits -40C to +135C (-40F to +275F) Operating Temperature Range Refer to Current Carry Capacity Table D D Moisture Resistance Mil-Std 202G Method 106G 0.4300.003 Insulation Resistance Mil-Std 202G Method 302 10.90.1 Thermal Shock Mil-Std 202G Method 107G Salt Atmosphere (Corrosion) Mil-Std 202G Method 101E Ingress Protection Ratings 0.120.01 TYP IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, 7/16-32 UNS RECOMMENDED PANEL CUT-OUT NEMA 250 6P 3.10.3 THREAD MATERIAL Outer Shell Metal components Copper Alloy, electroless nickel plated 0.19 MAX PANEL THICKNESS FRONT PANEL-MOUNT (STANDARD) Hex Nut & Inner Metal components Copper Alloy, nickel plated 4.8 MAX (TS2P7F26 SHOWN HERE) Electrical Insulator Medical Technology LCP, natural Seal O-rings Thermoplastic Elastomer Contacts Assembly Copper Alloy, gold plated with Stainless Steel locking clip 0.60 15.3 Minimum Voltage Wire Current Rating (A) at Operating Temperature (C) Test (V rms) 0.45 Contacts 0.56 0.62 (awg) Voltage tested per C C 11.5 14.3 15.7 (V rms) UL2238 45C max. 65C max. 85C max. 100C max. 110C max. 20 10 9 8 7* 6 22 8.5 7.5 7.5 5.5* 4.5 2 20 24 7 6 5 4.5* 3.5 26 4 4 3.5 3.5* 2.5 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 20 24 6 5.5 4.5 4* 3 26 3.5 3.5 3 3* 2.5 1300 125 20 9 8 7 6* 5 22 7.5 6.5 5.5 4.5* 3.5 4 20 24 5 4.5 4 3.5* 2.5 26 3 3 2.5 2.5* 2 20 8 7.5 6.5 5.5* 4.5 22 6.5 5.5 5 4* 3 5 20 0.120.01 TYP 24 4.5 4 3.5 3* 2.5 3.10.3 26 2.5 2.5 2 2* 1.5 7/16-32 UNS B 26 2.5 2.5 2 2* 1.5 B THREAD 0.19 MAX PANEL THICKNESS 6-7 26 28 2 2 1.5 1.5* 1 30 1.5 1.5 1 1* .5 4.7 MAX 1000 30 REAR PANEL-MOUNT (OPTIONAL) 26 2 2 1.5 1.5* 1 (TS2P7F26-B SHOWN HERE) 8-9 26 28 1.5 1.5 1 1* .5 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30C when tested according to UL2238. All other recommended current ALL DIMENSIONS FOR REFERENCE ONLY ratings are based on the Relative Thermal Index of the insulating material. TOOL TOOL TYPE POSITIONER CONTACT SIZE WIRE SIZES CUSTOMER DRAWING EN2POS20 20 and 22 20 and 22 AWG EN3CR HAND CRIMP TOOL THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED EN3POS26 26 26, 28, and 30 AWG BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. EN2POS20 20 and 22 20 and 22 AWG SIZE WIDTH MULT LBS/M TEMPER UNLESS OTHERWISE SPECIFIED EN3CRAUTO PNEUMATIC CRIMP TOOL EN3POS26 26 26, 28, and 30 AWG FINISH MATERIAL 1. ALL DIMENSIONS IN INCHES mm HAND CRIMP TOOL A A EN2CRL SPEC No. SPEC No. LARGE FRAME - TWO PLACE DECIMALS 0.02 0.5 EN2POS20L 20 and 22 20, 22, 24, and 26 AWG SCALE FIRST USED ON PNEUMATIC CRIMP TOOL - THREE PLACE DECIMALS 0.005 0.13 EN2CRAUTOL 3:1 LARGE FRAME DATE DRAWN BY CHKD APVD 0B 10 lb WAS 5 lb PNK 09/22/16 SRC INSTOOL20 -- 20 20, 22, 24, and 26 AWG SRC PNK CONTACT INSERTION 04/21/16 PNK 0A PRELIMINARY 04/21/16 PNK SRC INSTOOL26 -- 26 26, 28, and 30 AWG SHEET OF 04/21/16 1 2 04/21/16 NAME PART No. REV REMTOOL20 -- 20 20, 22, 24, and 26 AWG PANEL-MOUNT REV ECO NUMBER DATE BY APVD CONTACT EXTRUCTION TS2 SERIES CONNECTOR TS2P SERIES REMTOOL26 -- 26 26, 28, and 30 AWG REVISIONS DO NOT SCALE DRAWING 0B 8 7 6 5 4 C SolidWorks CAD File8 7 6 5 4 3 2 1 0.50 MIN 12.8 MIN JACKET 0.180.008 4.50.2 STRIP THE CABLE OR SINGLE CONDUCTORS AS SHOWN. CONDUCTOR F F STEP 1 CONTACT CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. ONE CONTACT SHOWN HERE FOR CLARITY E E STEP 2 IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INSTALLATION. CRIMP OR SOLDER PANEL SEAL O-RING WASHER INSTALL PANEL SEAL O-RING ONTO SHELL AS SHOWN. HEX NUT SHELL (9/16 ACROSS FLATS) NOTE: CONVENIENTLY, CONTACTS CAN BE INSTALLED EITHER BEFORE OR D D AFTER SHELL INSTALLATION ON THE PANEL. GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT STANDARD FRONT PANEL-MOUNT SHOWN HERE, SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. STEP 3 SEE REAR PANEL-MOUNT OPTION BELOW COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF 7/16-32 UNS INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THREAD PANEL THE CONTACT OUT. 0.12 WHEN CONTACTS LOCKED INTO INSERT 3.1 C C ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT. TIGHTEN HEX NUT TO A MAXIMUM OF 40 IN-LB 4.5 Nm TORQUE. STEP 4 A 9/16 WRENCH CAN BE USED. B B FRONT PANEL-MOUNT (STANDARD) REAR PANEL-MOUNT (OPTION) *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. TS2 SERIES PANEL-MOUNT A A SCALE FIELD ASSEMBLY INSTRUCTIONS 2:1 DATE DRAWN 04/20/16 SHEET OF 2 2 PART No. REV DRAWN BY PNK TS2P SERIES CD 0A 8 7 6 5 4 3 C SolidWorks CAD File