Standard MAG-MATE Terminals Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 Standard MAG-MATE Terminals Product Facts Terminates all magnet wire film insulations Eliminates need for pre- stripping conductors Eliminates need to post insulate termination Excess magnet wire is automatically trimmed during the termination process Simultaneously terminates two magnet wires of the same size in one terminal (for splicing or bi-filing) Various lead wire attachment options available Available in strip form for semi-automatic or fully automatic insertions Available in loose piece form for hand tool insertions Varnish resist tab terminals are available for special applications Tyco Electronics offers a full Two magnet wires with the Residual spring energy in High speed, fully automated selection of AMP Standard same diameter can be the terminal causes the side integrated systems provide MAG-MATE Insulation terminated in one terminal walls of each IDC slot to uniform terminations Displacement Crimp (IDC) down to 23 AWG 0.57 mm . function as opposing reliability at the lowest terminals for magnet wire cantilever beams. possible applied cost According to Tyco Electronics terminations. specifications MAG-MATE This constant pressure Clean metal-to-metal MAG-MATE terminals are cavities are either results in an intimate metal- interface produces stable, available in poke-in, poke-in integrated into coil bodies to-metal interface, providing gas-tight electrical tab, splice, crimp wire or especially designed a reliable, long-term terminations free of oxides barrel, solder post, quick cavity housings. The connection. and other contaminants connect tab, pin and magnet wires are precisely The wiping action between Recognized under the receptacle styles. positioned in the Ushaped the wire and terminals Component Recognition designed termination slots. Standard MAG-MATE removes oxides or other Program of Underwriters terminates magnet wire The MAG-MATE Inserter contaminants present on Laboratories Inc., ranging from 34-12 AWG cuts the terminals from the both the conductor and the R File No. E13288 0.16 -2.05 mm . strip and places the terminal slot side walls, terminals over the magnet producing a clean, stable, Each IDC slot terminates up wire into the plastic cavities. gas-tight electrical to four consecutive magnet Applications termination. wire ranges. During this operation the Motor windings and small stripping devices The AMP MAG-MATE connections penetrate the film insulation Inserter may be used as a from the magnet wire. semi-automatic bench Coil connections machine or integrated in Transformer windings and production lines for fully- connections automatic applications. Bobbin connections Lighting ballasts Power supplies 1 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 are metric equivalents. Mexico: 01-800-733-8926Catalog 82221 Magnet Wire Terminals and Termination Systems Revised 10-02 Standard MAG-MATE Terminals (Continued) Typical Plastic Cavities Manufacture only according to Tyco Electronics Specification. Technical Documents Application Specifications describe requirements for using the product in its intended application and or crimping information. They are intended Cavity Size 1, Cavity Size 3, Cavity Size 2, for the Packaging and Design .187 4.75 Box Height MAG-MATE .300 7.62 Box Height MAG-MATE .300 7.62 Box Height Engineer and the Machine (Reference Application (Reference Application Latch-In MAG-MATE, Wide Body Spec. 114-2069) Spec. 114-2046) (Reference Application Setup Person. Spec. 114-2094) 114-2050Poke-In Tab MAG-MATE Terminals 114-2069Standard MAG-MATE .187 4.75 Box Height Terminals 114-2046Standard .355 Min. MAG-MATE .300 9.08 7.62 Box Height Terminals 114-2066Standard MAG-MATE .500 12.7 Box Height Terminals .215 Min. .235 5.46 Min. 114-2067Standard 5.97 MAG-MATE .300 Cavity Size 4, Cavity Size 5, Cavity Size 6, 7.62 Box Height .500 12.70 Box Height .300 7.62 Box Height .300 7.62 Box Height Latch-In Terminals MAG-MATE Latch-In MAG-MATE, Narrow MAG-MATE Narrow Body (Reference Application Body (Reference Application 114-2094Standard Spec. 114-2066) (Reference Application Spec. 114-2046) MAG-MATE .300 Spec. 114-2067) 7.62 Box Height Note: MAG-MATE typical either manually or by coil quick disconnect FASTON Latch-In Terminals Wide Body plastic cavities are not for winding equipment. tab terminals. design Tyco Electronics Unraveling is prevented by Excess magnet wire is will supply required a slight friction fit, suitable trimmed flush with the dimensions of cavity for bend or by wrapping the outside of the plastic cavity each customer application. magnet wire around a tie-off by a shear blade traveling Plastic cavities, designed post. with the terminal insertion to Tyco Electronics ram. During insertion, two specifications, may be insulation displacing The sheared wire end can molded as part of the coil terminal slots strip the film be tucked inside the plastic bobbin or attached to a insulation from the magnet cavity, if necessary, by lamination stack in the area wire producing a stable cutting the wire off before of the magnet wire coil. electrical termination. the terminal is fully seated Each cavity is a rectangular allowing the terminal to drag The plastic anvil supports box with two narrow slots the severed end of the wire the magnet wire, helping to on opposing walls and a into the pocket inside the prevent it from being plastic post or anvil cavity. dragged down when the extending upward from the terminal is inserted. Tyco Electronics will bottom surface. provide design and mold Terminal retention is During or after the winding engineering resources to secured in the plastic process, the magnet wire is manufacture any cavities by either locking placed across the plastic specifically designed barbs or locking latches in cavities and into the slots, MAG-MATE cavity addition to locking barbs for housing. 2 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 are metric equivalents. Mexico: 01-800-733-8926