Tel-Splice Connectors Applications Economical and reliable Load Coils Available in several configurations for Stub Cables different applications Ready Access Terminals Trunk and Tool Cables Tel-Splice connectors provide an economical and reliable means of splicing telephone cable Technical Specifications conductors. 108-6021 all 2 wire, 3 wire, and 1/2 tap versions, except Flame Retardant Advantages 108-6042 all Flame Retardant versions Durable Highly resistant to moisture and 108-6075 Clear & Cap chemical attack flame retardant models MSDS for filled product 125-6332 available. Economical Lower applied cost IDC (installation displacement connectors), gas tight connections, no prestripping required, means minimal operator preparation. Versatile Available filled or unfilled color coded for easy identification: 2-wire, 3-wire, half-tap, and Clear & Cap in loose piece or welded sticks. Cartridge* Welded Sticks Product Contact Max. OD 1 1 2 2 3 4 100/Box 500/Tub 1,000/Tub 56/Cart. 72/Cart. 20/Stick 15/Stick Description Sealant Housing Color Material (in - mm) 5 1-552795-2 552795-2 552966-2 1389031-2 2-Wire F Translucent PBTP 0.080-2.03 5 1-552795-4 552795-4 552966-4 1389031-1 D Yellow PBTP 0.080-2.03 6 1-553395-1 552966-5 D Clear F/R PBTP 0.080-2.03 5 1-552678-2 552678-2 552965-2 1389032-2 3-Wire F Translucent PBTP 0.080-2.03 1-552678-4 552678-4 552965-4 1389032-1 D Yellow PBTP 0.080-2.03 6 1-553759-1 406908-1 1389032-3 D Clear F/R PBTP 0.080-2.03 558050-1 F Translucent UV PBTP 0.080-2.03 1-552678-7 F Red PBTP 0.080-2.03 5 1-553017-2 553017-2 553744-2 1389030-2 F Translucent Blue PBTP 0.080-2.03 1-553017-7 F Green PBTP 0.080-2.03 1-553017-4 553017-4 553744-4 1389030-1 D Yellow PBTP 0.080-2.03 6 1-553397-1 553397-1 553744-5 1389030-3 D Clear F/R PBTP 0.080-2.03 5-554374-1 5-554374-3 554897-1 1479842-2 Clear & Cap F Green N/A 0.080-2.03 5-554374-7 554897-2 D Green N/A 0.080-2.03 *Note: Available only to customers with appropriate Operating temperature for Tel-Splice 2-wire, 3-wire, and 1/2 tap is -40C to 90C except for Flame Retardant (F/R) cartridge tooling. versions which have a range of -40C to 100C 1 - Must be ordered in multiples of 25 cartridges 2 - Must be ordered in multiples of 10 sticks Conductor range is 19 AWG - 26 AWG. 3 - F=Filled D=Dry Maximum insulation O.D. for Tel-Splice connector 4 - PBTP=Phosphor Bronze Tin Plated is 0.080/2.03mm 5 - RUS Listed 6 - UL Listed, File No. E81956 Item Description Part Number Economy (E.T.) Tool 231839-1 Spring loaded handles not shown 790162-1 Crimp Handle Gauge 230495-1 Note: Used to check proper crimp height of terminated connectors. Welded Tel-Splice Cartridge convenience without the cartridge Tel-Splice Connector Applicator (For Welded Sticks) 2-wire, 1/2 tap sticks 1490017-1 3-wire sticks 1490018-1 Tel-Splice Connector Applicator Kit 1583100-1 Includes one 1490017-1 and 1490018-1 in one convenient package Technical Documents Instruction Sheets: 408-3183, 408-4235, 408-6502, 408-6506, 408-8588, 408-3030, 408-309, 408-308 (US Half Tap only) Application Specifications: 114-21003 (2-Wire), 114-6010 (TS-2, Half-Tap) Tyco Electronics Corporation Tel-Splice, TE logo, and Tyco Electronics are trademarks. 8000 Purfoy Road Fuquay Varina, NC 27526-9349 While Tyco Electronics has made every reasonable effort to ensure the accuracy of the information in this document, Tyco Electronics Tel 919-557 8900 does not guarantee that it is error-free, nor does Tyco Electronics make any other representation, warranty or guarantee that the Fax 919-557 8498 information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information www.tycoelectronics.com contained herein at any time without notice. Tyco Electronics expressly disclaims all implied warranties regarding the information www.telecomosp.com contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult Tyco Electronics for the latest dimensions and design specifications. 2005-2009 Tyco Electronics Corporation. All rights reserved. C236.02/09