Instruction Sheet Crimping Dies for SOLISTRAND* 408-8691 Terminals and Splices 29 OCT 18 Rev J PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Crimping Dies for SOLISTRAND Terminals and Splices Indenter Nest 2 Dies Nominal Wire Size Mm Tool or Head Typical Product 2 Nest Indenter mm AWG CMA Range Number 1490413-1 1-1490413-4 1490414-1 6.637-10.539 7-8 8 33463 / RTT 3-1490413-3 13,100-20,800 1490413-9 1490414-2 1490413-2 1-1490413-5 1490414-2 10.539-16.771 13-15 6 33466 / RTT 3-1490413-4 20,800-33,100 1-1490413-0 1490414-2 1490413-3 Head Number 1-1490413-6 1490414-2 16.771-26.653 21 4 34323 / BS 1490745-1 3-1490413-5 33,100-52,600 1490746-1 1-1490413-1 1490414-2 1490747-1 1490413-4 1-1490413-7 1490414-2 26.653-42.411 34-35 2 35187 / PS Hydraulic Hand 3-1490413-6 52,600-83,700 Tool Number 1-1490413-2 1490414-3 1490748-1 1490413-5 1490749-1 1-1490413-8 1490414-3 42.411-60.551 59-60 1/0 36946 / PS 3-1490413-0 83,700-119,500 1-1490413-3 1490414-3 1490413-6 60.551-72.259 1-1490413-9 67-70 2/0 36948 / PS 119,500-150,500 3-1490413-1 1490413-7 1490414-3 72.259-96.274 2-1490413-0 80-95 3/0 36927 / RTT 150,500-190,000 3-1490413-2 1490413-8 96.274-117.049 100-125 4/0 36932 / RTT 2-1490413-1 190,000-231,000 Also used for STRATO-THERM* Heat Resistant Uninsulated Terminals RTT = Ring Tongue Terminals BS = Butt Splice PS = Parallel Splice Dies for Heavy Duty Terminals 90Bend Terminals Battery tools 2280116- , 2161171- , 2280308- also crimp SOLISTRAND terminals. Refer to battery tool customer manuals for recommended terminal type and size crimped in each battery tool. Figure 1 2020 TE Connectivity family of companies TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 8 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS 408-8691 1. INTRODUCTION This instruction sheet provides application instructions, maintenance, and inspection procedures for the dies listed in Figure 1. These dies crimp SOLISTRAND ring tongue terminals, butt splices, and parallel splices to solid or stranded copper wire (also listed in Figure 1). The dies are used in Hydraulic Heads 1490745-1, 1490746-1, 1490747-1 Hydraulic Hand Tools 1490748-1, 1490749-1 and Hydraulic Battery Tools 2280116- , 2161171- , 2280308- (refer to Figure 1 and 2). Refer to battery tool customer manuals for specifics of terminal type and size crimped in each battery tool. NOTE All dimensions on this document are in metric units with U. S. customary units in brackets . Figures and illustrations are for reference only and are not drawn to scale. Reasons for this revision are given in Section 7, REVISION SUMMARY. Tools Using Crimping Dies for SOLISTRAND Terminals and Splices (Refer to Figure 1) Hydraulic Hand Tool 1490748-1 Hydraulic Hand Tool 1490749-1 - CA UTION - Hydraulic Head Hydraulic Head -- electrical lines. - W A R NIN G -- 1490745-1 1490747-1 -- Hydraulic Head 1490746-1 NOTE: Hydraulic Battery Tools 2280116- , 2161171- , and 2280308- Not Shown. Figure 2 2. DESCRIPTION Each die assembly consists of a nest and an indenter (ordered separately) which are retained in the crimping head by retainer pins. The nest is positioned in the yoke of the crimping head, and the indenter is positioned in the ram of the tool. 2 of 8 Rev J