16758&7,21 +((7 ) %( * (9 808/ 7,9(5 80 ,625(56& 15(68/7)5207+(352/21*(86(2)0 18 //<32:(5(+ 1722/6 1722/6 5(,17(1()252&& 6,21 /86( 1/2:92/80 ( 33/,& 7,216 :,(6(/(&7,212)32:(5( 33/,& 7,21(48,30(17)25( 7(1( 86( 3528&7,2123(5 7,216,6 9 ,/ %/( % &&+ *& % , *+ ,& & , & *0 ,5( ,=( 5.,1* * ,+ -* + & -+,* &+ * * & & && 0 & * &, * /&,+ Each die assembly consists of a stationary die and a moving die. The top surface of the upper (stationary) die has the wire size markings that correspond, from left to right, with each respective crimping chamber. See Figure 1. Determine your application requirements. Then, using *& + & ( + the chart in Figure 1, make your selection according to the following instructions: Wire Size Make certain the wire size is within the specified range. Wire Type and Strip Length Using stranded wire, strip it to the length shown. Do NOT crimp wire that has cut or nicked strands. Crimp terminal (or splice) as follows: 1. Remove locator on tool, and install the dies according to the instructions packaged with the tool. (50,1 / ,5( Figure 1 55(/ (17(5( 21 ,( Crimping Dies 169409, used in CERTILOK* Hand Crimping Tool 169400, are designed to crimp SOLISTRAND Terminals and Splices. *& + & ( + %( , + & & , % ,, * )* % &,+ & */, *+ * , + & +( &+ Read this instruction sheet for specific information concerning the dies, applicable terminals, and wire specifications. Read the instructions packaged with the tool (Instruction Sheet 4086764) for information concerning die installation, crimp adjustments, crimping procedures, and general information. Reasons for reissue of this sheet are provided in Figure 2 Section 6, REVISION SUMMARY. +,6&21752//(2&80(17,668%-(&772&+ 1*( <&2 /(&7521,&6 25325 7,21 55,6%85* 2) // 17(51 7,21 / ,*+76 (6(59( 25/ 7(675(9,6,21 1 (*,21 / 86720(5 (59,&( /2*2 1<&2 /(&7521,&6 5(75 (0 5.6 9,6,7285:(%6,7( 7,,, +- +)& * % 5 (0 5. 7+(53528&76 /2*26 1&203 1<1 0(686( 5(7+(3523(57<2)7+(,55(63(&7,9(2:1(56 % Figure 3 2. Center terminal (or splice) in dies, as shown in be based on the amount of use, ambient working Figures 2 and 3. conditions, operator training and skill, and established company standards. 3. Close tool handles until terminal (or splice) is held firmly in place without deforming wire barrel. ( & 4. Insert properly stripped wire into terminal (or It is recommended that each operator of the dies be splice) wire barrel, as shown in Figures 2 and 3. made aware ofand responsible forthe following steps of daily maintenance: 5. Complete crimp by closing handles until ratchet releases handles. Handles will open automatically 1. Remove all foreign particles with a clean, soft and crimped item may be removed. brush or clean, soft, lintfree cloth. If foreign matter cannot be removed easily, or it the proper 6. To crimp other half or splice, remove it and replacement parts are not available, return the dies reposition uncrimped half in dies as shown in to your supervisor. Figure 3. Follow the same procedures used to crimp first half of splice. If splice cannot be turned, 2. Make certain the dies are protected with a THIN turn tool around. coat of any SAE 20 motor oil. DO NOT OIL EXCESSIVELY. 7. Inspect crimped terminal or splice. 3. When the dies are not in use, store them in a clean, dry area. % % & % 1. Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser that will not affect paint or plastic material. Each crimping die is thoroughly inspected before packaging. Since there is a possibility of damage 2. Make sure all die components are in place. during shipment, the crimping die should be inspected immediately upon arrival at your facility. 3. Check components for wear. Remove and replace worn components. Regular inspections should be performed by quality control personnel. A record of scheduled inspections 4. Inspect the crimp area for flattened, chipped, should remain with the dies and/or be supplied to cracked, worn, or broken areas. If damage is supervisory personnel responsible for the dies. evident, the dies must be repaired before returning Though recommendations call for at least one them to service (see Section 5, REPLACEMENT inspection a month, the inspection frequency should AND REPAIR).