Instruction Sheet PRO-CRIMPER*IIIHandTool Assembly1804250-1with 408--8991 DieAssembly1804250-2 02 DEC 10 RevA PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Locator Assembly Tool Frame Stationary Jaw Assembly (Supplied with Die Assembly) Back of Tool (Wire Side) Wire Crimper Front of Tool (Locator Side) Spacers Pivot Pin Die Assembly Wire Anvil Moving Jaw Ratchet Adjustment Tool Frame Wheel PRO--CRIMPER III Hand Tool Frame 354940--1 (See Instruction Sheet 408--9930) Stationary Handle ThePRO--CRIMPERIIIHandTool isaCommercialgradetool andis designedprimarilyforfieldinstallation,repair,maintenancework,or prototypinginindustrial,commercial,orinstitutional applications.Product crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114applicationspecification,butmaynotcomplywithother Moving Handle featureparametersofthespecification.TycoElectronicsoffersavarietyof toolstosatisfyyourperformancerequirements.Foradditional information, contact the Tooling Assistance Center at 1--800--722--1111. WIRE DDIIEEAASSSEMSEMBBLLYY LLOOCCAATTOORRAASSSEMSEMBBLLYY CCOONNTTAACCTTFFAAMMIILLYY PARTNUMBER PARTNUMBER SIZERANG,AWG STRIPLENGTH 22--20 MMiniiniUUnniveriverssaall 11804250804250--22 5585158515--11 3.203 20--3.713 71 .126126--.146146 MATE--N--LOK* 18--16 Supplied with die assembly, also available separately. Contact the Tooling Assistance Center at the bottom of this page for specific contact part numbers. Figure 1 assembly. Read these instructions thoroughly before 1. INTRODUCTION crimping any contacts. PRO--CRIMPER III Hand Tool Assembly 1804250--1 Dimensions on this sheet are in millimeters with NOTE consists of Die Assembly 1804250--2 and inch equivalents provided in brackets . Figures PRO--CRIMPER III Hand Tool Frame 354940--1. The and illustrations are for identification only and are i die assembly consists of crimping dies and a locator not drawn to scale. E2010 Tyco Electronics Corporation, Berwyn, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 5 PRODUCT INFORMATION1--800--522--6752 Forlatest revision and Regional CustomerService, All Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproduct names, logos, orcompany names might be trademarks of theirrespective owners. ORIGINAL INSTRUCTIONS408-8991 PRO-CRIMPERIIIHandToolAssembly1804250-1 Nut Locator Assembly Tool Frame Locator Chamfer Die Retaining Pins Wire Crimper Wire Anvil Spacer Offset Chamfer Die Retaining Screws Figure 2 place. Do not tighten the screw completely at this 2. DESCRIPTION (Figures1 and 2) time. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an 5. Place the wire crimper and spacer so that their adjustable ratchet that ensures full contact crimping. chamfered sides and their marked surfaces face outward, when mounted in the stationary jaw of the The tool frame holds a die assembly with three tool frame. crimping sections. 6. Insert the two die retaining pins. The die assembly features a wire anvil, a wire crimper, and two spacers. 7. Insert the long die retaining screw through the jaw and through the crimper die and spacer, and Attached to the outside of the frame is a locator tighten the screw just enough to hold the die in assembly, which contains a locator, a spring retainer, place. Do not tighten the screw completely at this and a contact support. time. Die retaining pins and die retaining screws are used 8. Carefully close the tool handles, making sure to position and secure the dies in the tool frame. A that the anvils and crimpers align properly. nut is used on the upper die retaining screw to hold Continue closing the tool handles until the ratchet the locator assembly in place. in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATIONANDREMOVALOFDIESETAND LOCATORASSEMBLY (Figure 2) 9. Place the locator assembly over the end of the long screw, and position the locator assembly 1. Open the tool handles and remove the two die against the side of the tool jaw. retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw 2. Place the wire anvil and spacer so that their and tighten the nut enough to hold the locator chamfered sides and their marked surfaces face assembly in place, while still allowing the locator to outward, when mounted in the moving jaw of the slide up and down. tool frame. 11. To disassemble, close the tool handles until the 3. Insert the two die retaining pins. ratchet releases, remove the nut, the locator 4. Insert the short die retaining screw through the assembly, the two die retaining screws, and the jaw and through the anvil die and spacer, and four die retaining pins, and slide the anvils and tighten the screw just enough to hold the dies in crimpers out of the tool jaws. 2 of 5 TycoElectronicsCorporation Rev A